Specifications of Building Construction (Civil) Works
1. General
The Work shall be
carried out according to these Specifications whether specifically mentioned
elsewhere or not. No extra in any form will be paid unless it is definitely stated as an item in the Bill of Quantities.
Whenever the
Specifications are not given or when the Specifications are ambiguous, the
relevant Nepal Standards or Indian Standards and further amendments will be
considered as final and binding.
All Works shall be
carried out simultaneously with electrical, plumbing, sanitary and other
services and in co-operation with the Contractors of the above services. The
Work shall be carried on till it is
completed satisfactorily along with the completion of other essential services.
The building Contractor shall keep the other Contractors informed of the
proposed program of Work, well in advance, so that the building Work is not
hindered. The Contractor shall further cooperate with other Contractors in
respect of any facility required by them e.g. making holes in shuttering for
sanitary, pipes, electric conduits, fan hook etc. However, no extra payment
shall be admissible for such reasonable assistance and facilities afforded to
other Contractors and the building Contractors shall be deemed to have taken
these factors into consideration while quoting the rates.
The Work shall be
related to the drawings which the Contractor is presumed to have studied.
Nothing extra will be paid for any item because of its shape, location or other
difficult circumstances, even if the schedule makes no distinction, as long as
the item is shown in the drawings.
The sources of
materials stated in the Specifications are those from which materials are
generally available. However, materials not conforming to Specifications shall
be rejected even if they come from the stated sources. The Contractor should
satisfy himself that sufficient quantity of materials of acceptable
Specification is available form the stated or other sources.
The
requirements of Specifications shall be fulfilled by the Contractor without extra charges
i.e. the item rates quoted shall be
deemed to have taken these Specifications into account.
These are requirements the Contractor shall fulfil after the issue of Letter
of Acceptance but before
the Date of Commencement.
1.1 Definitions
General:
Acceptable/Approved (Approval) -
Acceptable to/approved by the Engineer.
Agreed - Agreed
in writing.
As
detailed - As detailed on the drawings.
Authorized/ordered/rejected - Authorized/ordered/rejected by the Engineer.
Designated - Shown on the drawings or otherwise specified by the Engineer
or, in relation to an item scheduled in the bid documents, descriptive
of an item to be priced by a bidder.
Indicated - Indicated in or reasonably to be inferred
from the contract,
or indicated in
writing by the Engineer.
Instructed/directed/permitted -Instructed/directed/ permitted by the Engineer.
Satisfactory - Capable of fulfilling or having fulfilled the intended function.
Service
- Any pipeline, cable,
duct etc. for conveying or transmitting any fluid or other
matter.
Submitted - Submitted with the tender
or submitted to the Engineer,
as appropriate.
Tolerances:
Deviation
-
The difference between the actual (i.e.,
measured) size or position and the
specified size or position.
Permissible deviation
- The specified
limit(s) of deviation.
Tolerance - The range
between the limits
within which a size or position must
lie.
Measurement and Payment:
Bill/schedule - The bill/schedule of quantities.
Billed/scheduled rate - The unit rate or
price entered in the bill/schedule at which the Contractor undertakes to
execute the particular work or to provide the required material, article or
service, or to do any or all of these
things, as set out in the item concerned.
Billed/scheduled - Listed in the bill/schedule of quantities.
Fixed charge
- A charge for work that is executed
without reference to time.
Method-related charge - The sum for an
item inserted in the bill by the Contractor when tendering, to cover items of
work relating to his intended method of executing the Works.
Time-related
charge -
A charge for work the cost of which, to the Employer, is varied in
proportion to the length of time taken to execute the particular item scheduled.
Value-related charge
- A charge
that is directly
proportional to the value of the contract.
1.2
Contractor’s Office
& Accommodation
Various works
defined under this item are for the provision and maintenance of the
Contractor's office, camps, stores, equipment yard, and workshops. The
structure of the buildings shall be adequate, rainproof, spacious, airy and
hygienic with proper lighting and toilet facilities. The area shall be kept
neat and clean. Any garbage or sewage shall be disposed at a location and in a
manner approved by the Engineer.
Space allocated
for storage of various materials such as cement, reinforcement steel, and
petroleum products etc. shall be clearly separated to avoid contamination.
Petroleum products
shall be stored and handled in a way that avoids contamination of ground water.
Workshops shall be installed with oil and grease traps for the same purpose.
Written
information shall be given to and approval taken from the Engineer regarding
proper establishment and maintenance of such camps. Failure in compliance with
Engineer's instructions in respect of overall standard will lead to reduction
or withholding of any payment due to the Contractor.
The Contractor
shall provide at his own expense adequate temporary accommodation and toilet
facilities for his Workmen and keep the same in good conditions. This may `be
done to suit Site conditions with the approval of Project Engineer. The above
mentioned temporary structures shall be removed on the completion of Works at
Contractor's own cost. All materials shall belong to the Contractor.
The Contractor shall make his own arrangement for the supply of electric
power and lighting
required for construction purpose.
The Contractor
shall make his own arrangement for all internal and external telephones and
other communication means deemed necessary for the Works.
The Contractor shall make his own arrangement for office equipment
and other consumable for his use for the
Works.
1.3 Office for Engineer
The contractor
shall provide and maintain offices for the use of the Engineer and his staff if
provided in the contract
1.4 Safety Measures
The Contractor
shall be responsible for safety of all workmen and other persons entering the
Works and shall at his own expense; where not stated otherwise take all
measures, subject to the Engineer's approval, necessary to ensure their safety.
Such measures shall include but not be limited to:
·
Provision of safety and emergency
regulations for fire, gas, and electric shock prevention, together with rescue
operation plan
·
Safe control of flowing
water
·
Provision and maintenance of
suitable lighting to provide adequate illumination at place of work with
appropriate spares and standby unit
·
Provision and maintenance of safe, sound slings, pulleys,
ropes, and other lifting device
·
Provision of safe access
to any part of the works.
·
Provision of notices in local
dialect temporarily or permanently during construction at locations likely to
be used by the public. Placement of such notices shall depend on the existence
of the nature of work in the vicinity. These notices shall be in addition to
any other statutory requirements demanded of the Contractor
The Contractor
shall submit a proposal with detailed safety and emergency measures for the
Engineer's approval. When the proposal has been approved, English and Nepali
version of the regulations shall be made available to all of his Employees and
the Engineer.
The Contractor
shall ensure that all his Employees are fully conversant with the regulations,
emergency and rescue procedures etc. and shall enforce a rule that will
instantly dismiss any employee committing a serious breach of such regulations.
1.5
Notice Boards
The Contractor
shall erect notice boards (1.2 m x 1.8 m) at the site giving details of the
Contract in the format and wordings directed by the Engineer. These boards
shall be erected within 14 days after the Contractor has been given the
Possession of Site
The Contractor
shall not erect any advertisement sign board on or along the work. The board
shall be removed by the Contractor by the end of the Defects Liability Period.
2. Temporary Facilities:
2.1
Provision of Temporary Services
When the
rehabilitation or replacement of existing public utilities requires their
temporary disconnection, the Contractor shall provide the affected users with
temporary services in at least the same standard as the original services. For
water supply he may install temporary lines or arrange for regular supply by
tankers. When forced to disconnect existing sewers the Contractor shall install
temporary pipes of adequate size to carry off sewage from any private sewer
facilities cut off by construction work. Connections to temporary pipes shall
be made immediately by the Contractor upon cutting off the existing facility.
No sewage shall be allowed to flow from any severed facility upon the ground
surface or into trench excavation. Pipes used in temporary sewers may be plastic or approved flexible
material.
Upon completion of
work the Contractor shall replace all severed connections and restore to
operating order the existing sanitary facilities. The Contractor without
approval of the Engineer shall operate no valve or other controls in public
service facilities. All users affected by such operation shall be notified by
the Contractor at least one hour before the operation and advised of the
probable time when service will be restored.
2.2 Protection of Adjoining Property
The Contractor
shall control the movement of his crews and equipment on right-of-way including
access routes approved by the Engineer so as to minimize damage to crops and
property and shall endeavour to avoid
marring the lands. Ruts and scars shall be obliterated and damage to land shall be corrected and the land shall
be restored as closely as possible to its original conditions before final
taking-over of the Works.
The Contractor
shall be responsible directly to the Employer for any excessive or avoidable
damage to crops or lands resulting from his operations whether on lands
adjacent to right-of-way or on
approved access road and deductions will be made from payment due to the
Contractor to cover the amount of such excessive or avoidable damage as
determined by the Engineer.
2.3 Reinstatement upon Completion
Temporary facilities shall be provided
by the Contractor, only for as long as required
after which he shall dismantle and remove the same
from their place of use as speedily as possible. The Contractor in his yard
shall safely store re-usable components. The place of use shall be cleared and
reinstated immediately to at least the condition existing before the temporary
facilities were provided to the satisfaction of the Engineer.
2.4 Measurement and Payment
Unless otherwise
provided in the contract, no separate measurement and/or payment shall be made
for all materials and works required under this clause. All costs in connection
with the work specified herein shall be considered to be included with other related items of the work in
the BOQ All provision of temporary
services shall be covered by a provisional sum in the BOQ. The lump sum amounts
indicated in BOQ shall be paid in pro-rata basis by dividing the total amounts
by contract period in months. These payments will be incorporated in the
interim certificates for payment.
2.5 Publicly And Privately Owned
Services
·
If any privately owned service for
water, electricity, drainage, etc., passing through the site is affected by the
works, the Contractor shall provide a satisfactory alternative service in full
working order to the satisfaction of the owner of the services and of the
Engineer before terminating the existing service.
·
Drawing and scheduling the affected services
like water pipes, sewers, cables, etc. owned by various authorities
including Public Undertakings and Local Authorities included in the contract
documents shall be verified by the Contractor for the accuracy of the
information prior to the commencement of any work.
·
Notwithstanding the fact that the
information on affected services may not be exhaustive, the final position of
these services within the works shall be supposed to have been indicated based
on the information furnished by different bodies and to the extent the bodies
are familiar with the final position. The Contractor must also allow for any
effect of these services and alternations upon the works and for arranging
regular meetings with the various
bodies at the commencement of the contract and throughout the period of the
works in order to maintain the required co-ordination. During the period of the
works, the Contractor shall agree if the public utility bodies vary their
decisions in the execution of their proposals in terms of program and construction,
provided that, in the opinion of the Engineer, the Contractor has received
reasonable notice thereof before the relevant alterations are put in hand.
·
No clearance or
alterations to the utility shall be carried out unless ordered by the Engineer.
·
Any services affected by the works
shall be restored immediately by the Contractor who must also take all measures
reasonably required by the various bodies to protect their services and
property during the progress of the works.
·
The Contractor may be required to
carry out the removal or shifting of certain services/utilities on specific
orders from the Engineer for which payment shall be made to him. Such works
shall be taken up by the Contractor only after obtaining clearance from the
Engineer and ensuring adequate safety measures.
2.6 Insurance of works
·
Insurance of Works
o
The Contractor
shall take out Insurance for the Works from approved agency/institution staff
if provided in the contract
o
Payments made to
the agency/institution and stamp charges/duties incurred if any, by the contractor in compliance of
the above work shall be paid from Provisional Sum included for the item in the
BOQ after submission of the insurance
document to the satisfaction of the Engineer.
·
Third Party
Insurance
o
The Contractor
shall take out Third Party Insurance from an approved agency/institution staff
if provided in the contract
o
Payments made to
the agency/institution and stamp charges/duties incurred if any, by the Contractor in compliance of
the above work shall be paid from the Provisional Sum included for the item in
the BOQ after submission of the documents to the satisfaction of the Engineer.
·
Insurance of Contractor's Workmen
and Employees
o
The Contractor
shall insure against such liability as stipulated in Conditions of Particular Application.
o
The cost for works
under this Sub-Clause shall be covered by the Contractor's overhead included in
unit rates of other items in the BOQ.
2.7
Environmental Protection Works
The environment
has been defined to mean surrounding area including human and natural resources
to be affected by execution and after completion of works.
The Contractor shall take all precautions for safeguarding the environment during
the course of the
construction of the works. He shall abide by all prevalent laws, rules and
regulations governing pollution and environmental protection.
The Contractor
shall prohibit employees from unauthorized use of explosives, poaching wildlife and cutting trees. The Contractor shall be
responsible for the action of his employees.
The Contractor is
expected to arrange and execute the Works in such a way that existing
environmental conditions are not deteriorated. Borrow pits and dumping sites
used by the contractor shall be reinstated at his own cost by grass and/or tree
plantation.
Written
instruction/approval must be given to seek from the Engineer regarding
protection and reinstatement of environment throughout the Contract period.
Failure in compliance with Engineer's
instructions in respect of overall standard will lead to reduction or withhold
of payment. Further, any serious deterioration in the environment including
pollution attributable to Contractor as determined by the Engineer, may result
in deduction of actual expenditures incurred in their reinstatement done through
separate agency, from any money due to the Contractor.
Environmental protection works, among others, shall also include
the following:
2.8
Borrow/Quarry Sites
The Engineer shall
have the power to disallow the method of construction and/or the use of any borrow/quarry
area, if in his opinion, the stability and safety of the works or any adjacent
structure is endangered, or there is undue interference with the natural or
artificial drainage, or the method or use of the area will promote undue
erosion.
All
areas susceptible to erosion shall be protected as soon as possible either by
temporary or permanent drainage works. All necessary measures shall be taken to
prevent concentration of surface water and to avoid erosion and scouring of
slopes and other areas. Any newly formed channels shall be backfilled.
Borrows/quarries
shall be located away from the population centres, drinking water intakes,
cultivable lands and drainage systems. The cutting of trees shall be minimized.
Temporary ditches and/or settling basins shall be dug to prevent erosion. The
undesirable ponding of water shall be prevented through temporary drains
discharging to natural drainage channels.
Earthworks
operations shall be strictly limited to the areas to be occupied by the
permanent works and approved borrow areas and quarries unless otherwise
permitted by the Engineer. Due provision shall be made for temporary drainage.
Erosion and/or instability and/or sediment deposition arising from earthwork
operations not in accordance with the Specifications shall be made good
immediately by the Contractor.
The Contractor
shall obtain the permission of the Engineer before opening up any borrows pits
or quarries. Such borrow pits and quarries may be prohibited or restricted in
dimensions and depth by the Engineer
where:
(i) They might
affect the stability or safety of the works or adjacent
property;
(ii) They might interfere with natural or artificial drainage
or irrigation;
(iii) They may be environmentally unsuitable.
The Contractor
shall not purchase or receive any borrow materials from private individuals
unless the source of such materials has been approved by the Engineer. At least
14 days before he intends to commence
opening up any approved borrow
pit or quarry, the Contractor shall submit to the Engineer his intended method of
working and restoration. These shall include but not be limited to:
2.9 Disposal of Spoil and Construction Waste
Materials in
excess of the requirements for permanent works and unsuitable materials shall
be disposed off in locations and in the manner as agreed with the Engineer. The
locations of disposal sites shall be such as not to promote instability,
destruction of properties and public service systems. Exposed areas of such
disposal sites shall be suitably dressed and be planted with suitable
vegetation.
The Contractor
shall plan his works in such a way that there is no spillage of POL products to
the surface or sub-surface water.
2.10 Provision and Maintenance of Camps, Offices,
Stores, Equipment Yards
Various works
defined under this item are related to provision and maintenance of camps for
work person and employees, Contractor's site offices, stores equipment yards
and workshops. These camps must be adequate, rain-proof, spacious, airy and hygienic with proper lighting
and materials storage
facilities. The area shall be kept neat and clean.
Space allocated
for storage of materials such as cement, gabion wire, reinforcing wire etc.
shall in general be damp-free, rain-proof and away from petroleum products
storage.
Permission may be
granted by the Engineer to erect suitable camps within the right of way free of
charge, if such establishments do not cause obstructions to traffic, nuisance
to works execution and adverse effect to the environment.
Written
information must be given to and approval be taken from the Engineer regarding
proper establishment and maintenance of such camps. Failure in compliance with
Engineer's instruction in respect of
overall standard will lead to reduction or with holding of payment.
2.11 Provision and Maintenance of Toilets
Provision of
toilets for labour and employees shall be made to avoid public nuisance as well
as pollution of water courses and air. The Contractor shall construct suitable
septic tanks and/or soak pits along with room of pit-type latrines. Sufficient
water must be provided and maintained in the toilets. Proper methods of
sanitation and hygiene should be employed during the whole project duration.
2.12 Provision of Potable Water
The Contractor
shall supply potable water along with commencement of work to Contractor's
staff and work person both at camps and construction-sites. This arrangement
shall be enforced to avoid proliferation and generation of various water borne
diseases.
The Contractor
shall inform the Engineer regarding sources, installation and operation of
supply of potable water within a week after the supply is commenced.
2.13 Provision of First Aid/Medical Facilities
Provision of first
aid/medical facilities shall be made along with commencement of work to provide
quick medical service to injured/sick work person, and employees. Services
shall also include on- the-way service and other arrangements required for
taking them to the nearest hospital
in case of emergency.
The scope of work
shall include service of at least one part-time experienced health
worker/health assistant with a minimum of once a week full time site visit as
work assignment. The Contractor shall also supply and provide adequate
medicines and facilities required for standard first aid.
The Contractor
shall inform the Engineer regarding the medical facility within a week after
its establishment and operation.
2.14 Hazardous Materials
The Contractor
shall not store hazardous materials near water surfaces. The Contractor shall
provide protective clothing or appliances when it is necessary to use some
hazardous substances. High concentration of airborne dust resulting in
deposition and damage to crops and water resources shall be avoided. The
Contractor shall take every precaution to control excessive noise resulting in
disruption to wildlife and human population.
Only controlled explosives methods shall be applied
and used in construction works.
2.15 Reinstatement of Environment
The Contractor
shall arrange and execute works as well as related activities in such a way
that environmental conditions are reinstated. He may be required to carry out
filling, removal and disposal works along with plantation of grass and trees as
directed by the Engineer at his own costs at identified locations to reinstate
environment.
Written
instruction/approval shall be given by/sought from the Engineer regarding
reinstatement of environment both during and after completion of works and up
to the end of Defects Liability Period.
Measurement and Payment
No separate
measurement and payment
shall be made for the works described in this Clause.
2.16
Survey And Setting Out
·
During the period of Commencement of works the Contractor shall
survey the construction area and confirm the levels.
He shall immediately notify the Engineer of
any discrepancies and shall agree with the Engineer any amended values
to be used during the contract, including replacements for any stations missing
from the original stations.
·
The Contractor shall check, replace
and supplement as necessary the station points and agree any revised or
additional station details with the Engineer.
·
All stations and
reference points shall be clearly marked and protected to the satisfaction of
the Engineer.
·
The Contractor shall establish working Bench Marks tied with reference stations
soon after taking possession
of the site. The coordinates and the elevations of the reference stations shall
be obtained from the Engineer. The working Bench Marks shall be near all
major/medium structure sites. Regular checking of these Bench Marks shall be
made and
adjustments, if any, got agreed with the Engineer and recorded.
·
The Contractor shall be responsible
for the accurate establishment of the centrelines based on the Drawing
and data supplied.
The centrelines shall be accurately referenced in a manner
satisfactory to the Engineer. A schedule of reference dimensions shall be
prepared and supplied by the Contractor to the Engineer.
·
The existing profile and
cross-sections shall be taken jointly by the Engineer and the Contractor. These
shall form the basis for the measurements and payments. If in the opinion of
the Engineer, design modifications of the centrelines and/or grade are advisable, the Engineer shall issue
detailed instructions to the Contractor and the Contractor shall perform
modifications in the field, as required, and modify the levels on the cross-sections accordingly.
2.18
As-Built Drawings
Such approved
Working Drawings as have been selected by the Engineer shall be correctly
modified for inclusion in the As-Built Drawings incorporating such variations
to the Works as have been ordered and executed. Such drawings shall show the
actual arrangement of all structures and
items of equipment installed under the Contract. The Contractor shall submit 1
(one) reproducible copy and 3 (three) prints of all As-Built Drawings clearly
named as such to the Engineer for approval before applying for the Taking-Over
Certificate for the respective Section of the Works.
During the course
of the Works, the Contractor shall maintain a fully detailed record of all
changes from the approval to facilitate easy and accurate preparation of the
As-Built Drawing. Irrespective of the other contractual prerequisites no
Section of the Works will be considered substantially completed until the
Engineer has approved the respective As-Built Drawings.
2.19
Photographs
The Contractor
shall supply negatives and un-mounted positive colour prints of photographs, of
such portions of the works in progress and completed, as may be directed by the
Engineer. The negatives and prints shall not be retouched. The negative of each photograph shall be the property
of the Employer and shall be delivered to the Engineer with prints. No prints
from these negatives shall be supplied to anyone without the written permission
of the Engineer.
2.20 Supply Of Video Records
The work consists
of taking video film of important activities of the work as directed by the Engineer during the contract and editing
them to a video film of playing time between 30 minutes and 180 minutes as
directed by the Engineer. It shall contain narration of activities in English
and/or Nepali by a competent narrator. The edition of the video film and the
script shall be approved by the Engineer. The video records shall be of
acceptable quality and the film shall be capable of producing colour pictures.
Measurement
The measurement
for this item shall be by number of sets of edited master records supplied each
with four copies thereof.
Payment
The contract unit
rate shall include all expenses for making video films with the help of a
professionally competent photographer, editing, narration and supplying the
final edited master record along with four copies thereof.
3. Notes About Measurement And Payment
3.1
Measurement
Unless specified,
all measurements shall be based on “Principals of Measurement (Int.) for works
of constructions." The tolerances specified in these Specifications are
for evaluation of accuracies only based on which the work shall be accepted or
rejected. However, the measurement of the work performed within the limits of
tolerances shall be the measurement of actual work done in place, if their dimensions
are less than what have been specified or instructed by the Engineer. If the
actual work done in place is more than what has been specified or instructed by
the Engineer, but within the limit of tolerances, the measurement shall be the measurement of the work
what has been specified or
instructed by the Engineer.
3.2
Payment
Unless specified
in the contract, the contract unit rates and/or prices for items as set out in
the Bill of Quantities are the full and the final compensation to the
Contractor for:
·
Supply of all materials necessary to complete
the item as per relevant
specifications;
·
Use of materials, labours,
tools, equipment, machines
and other resources
as per need;
·
All handling, packing charges
and transportation;
·
Cost of supervision, quality
assurance, temporary and ancillary works;
·
Site commissioning;
·
Maintenance and making good;
·
All duties and obligations as set out in the contract
·
general works such as setting out,
clearance of site before setting out and after completion of works
·
the preparation of detailed
work program
·
providing samples of various
materials proposed to be used
·
the detailed Design and Drawing of temporary works
·
testing of materials
·
any other details as required by the contract
·
cost of all operations like storing, erection,
moving into final position, etc. necessary to complete
and protect the work till handing over to the Employer;
·
the cost for safeguarding the environment
·
All incidental costs, not covered under above stated.
Where the Bill of
Quantities does not include the items mentioned in this Section, no separate
payment shall be made for such works. The costs in connection with the
execution of the works specified herein shall be considered to be included in
the related items of other works specified in the Bill of Quantities or shall
be considered to be incidental to the works specified. Items specified in this
Section and included in the Bill of Quantities shall be paid at the contract
unit rates as agreed and shown in the Bill of Quantities.
3.3
National Specifications
Certain
Specifications issued by various national or other widely recognized bodies are
referred to in these Specifications. Such Specifications shall be defined and
referred to as National Specifications.
The Contractor may
propose that the materials and workmanship be defined in accordance with the
requirements of other equivalent National Specifications and he may execute the
works in accordance with such National Specifications as may be approved by the
Engineer. A copy of the National Specification, together with its translation
into the English language if the National Specification is in another language,
shall be submitted to the Engineer along with the request for its adoption.
In referring to National Specifications, the following abbreviations are used: NS Nepal
Bureau of Standards and Metrology
IS Indian Standards
ASTM American Society
of Testing and Materials
BS British
Standards
BSCP British Standard Code of Practice
ISO International Organization for Standardization
EN European Norm
NFP French Norm
Along with the
commencement of the contract, the Contractor shall provide in his site office
at least one complete set of all
National Specifications referred to in these Specifications, if they are for
the Sections applicable to the works. This set shall be made available for use
by the Engineer.
3.4
Equivalency of Standards
Wherever reference
is made in these Specifications to specific standards and codes to be met by
the materials, plant, and other supplies to be furnished, and work to be
performed or tested, the provisions of latest current edition or revision of
relevant standards and codes in effect shall apply. Other authoritative
standards which ensure a substantially equal or higher performance than the
specified*,-standards and codes shall be accepted subject to the Engineer's
prior review and approval. Differences between the standards specified and the
proposed alternative standards shall be fully described by the Contractor and
submitted to the Engineer at least 28 days prior to the date when the
Contractor desires the Engineer's approval. In the event that the Engineer
determines that such proposed deviations do not ensure substantially
performance, the Contractor shall comply with the standards and codes
specified. No payment shall be made for adoption of higher standards.
3.5
Units of Measurement, Abbreviations and Terminology:
Units of Measurement
The Symbols
for units of measurement are used in these Specifications as they are given below.
M
micron = m x 10-6
mm millimetre
m meter
km kilometre
sq. mm. or mm2 square millimetre sq.m.
or m2 square
meter
sq. km. or km2 square
kilometre
ha hectare
cu. m. or m3 cubic
meter
lit or I litre
rad radian
°C degrees Celsius
kg kilogram
g gram = kgx10-3
mg milligram = kg x 10-6
mg/l milligram per litre
t ton = kg x 103
kg/m3 kilogram per cubic meter
t/m3 ton per cubic meter
N
Newton
N/m2 Newton per square meter
Lin. m Linear meter
Max Maximum
Min Minimum
ACV Aggregate Crushing Value
BOQ Bill
of Quantities
CR Crushing Ratio
dia Diameter
hr Hour
LS Linear Shrinkage
MC Moisture Content
MDD Maximum Dry Density
min Minute
no Number (units), as in 6 no.
No Number (order) as in No 6
OMC Optimum Moisture Content
OPC Ordinary Portland Cement
PI Plasticity Index
PL Plastic Limit
Symbols
of other units, if not covered above, shall be as per SI system set out
in ISO 31/1.
Abbreviations
The following
abbreviations are used in these Specifications.
PM Plasticity Modulus (PI x % passing
0.425 mm sieve) POL Petrol, Oil & Lubricant
ROW Right
of Way
SE Sand Equivalent
sec Second
SG Specific Gravity
SI International Standard
Units of Measurements
SSS Sodium Sulphate Soundness test, loss on 5 cycles STV Standard Tar Viscosity
TS Tensile Strength
UC Uniformity Coefficient
UCS Unconfined Compressive Strength VIM Voids
in Mix
w/c Water cement ratio
wt Weight
% Percent
Terminology
The term "the Specifications" shall be construed
as the Standard Specification and the Special Specification all together.
6. Program
The Contractor
shall provide all information needed for fulfilment of the program and required
in accordance with the Conditions of Contract including the sequence in which
he intends to work including implementation of quality assurance plan. If the
Contractor requests a change in the sequence and such change is approved by the
Engineer, the Contractor shall have no claim as per the Conditions of Contract for delay arising from such
revisions to the program.
The program for
the construction and completion of the works shall be established using
CPM/PERT techniques or equivalent. The program shall be detailed enough to
give, in addition to construction activities, detailed network activities for
the submission and approval of materials, procurement of critical materials and
equipment, fabrication of special products/equipments if any and their
installation and testing, and for all activities of the Engineer that are
likely to affect the progress of work. The Contractor shall update all
activities in accordance with the Conditions of Contract on the basis of the
decision taken at the periodic site review meetings or as directed by the
Engineer.
The program shall
also include the Contractor's general requirements for any road closures to be
agreed in principle with the Engineer. Such agreement shall not relieve the
Contractor of his responsibility to obtain specific approval for each closure
or series of closures.
Any proposal for night working
shall also be stated in the program.
7.
QUALITY CONTROL
7.1
Scope
This Section
covers the Quality Control System and procedures, Quality Assurance Plan,
program of tests, trials, and general procedures for acceptance as well as
Laboratory arrangements and related facilities which are required for the
selection and control of the quality of materials and workmanship.
7.2 Contractor Responsible For the Quality
of the Works
All materials
incorporated and all workmanship performed shall be strictly in conformity with
the requirements of the Specifications and the Contractor shall be responsible
for the quality of the works in the entire construction within the contract.
The Contractor
shall provide, use and maintain on the Site, throughout the period of execution
of the contract, a Laboratory with adequate Laboratory equipment operated by
competent staff for carrying out tests required for the selection and control
of the quality of materials and for the control
of workmanship in accordance with these Specifications. The list of Laboratory
equipment to be procured and Laboratory facilities to be provided shall be this
specification. The Contractor shall assume that tests shall be required on all
materials to be used in the works and on all
finished works or part of works.
7.3 Quality Control
System
The Quality
Control System comprises the methods, procedures and organization for the
Quality Control of the works. The Contractor shall implement the Quality
Control System in the following sequences:
a) Compliant testing
for materials including
Laboratory trials,
b) Compliant testing
for methods and equipment prior to the commencement of the work, including
site trials or trials sections,
c) Control testing
during construction,
d) Acceptant testing
on completed works or parts of the works.
The Contractor
shall carry out all necessary tests and shall report to the Engineer the
results of such tests before submitting materials and/or finished works or part
of works to the Engineer for approval in accordance with this Specification. In
certain circumstances, tests may be carried out at the place of manufacture as per the Conditions of Contracts.
For satisfying
himself about the quality of the works, quality control tests shall be conducted by the Engineer himself or
by any other agencies deemed fit by the Engineer. Additional tests may also be
conducted where in the opinion of the Engineer such tests are needed.
Before
commencement of the work, the Contractor shall demonstrate a trial run of all
construction equipment for establishing their capability to achieve the laid
down Specifications and tolerances to
the satisfaction of the Engineer.
The supply,
testing and monitoring shall be in compliance with a Quality Assurance Plan and
the provisions in the contract.
7.4 Quality Assurance Plan
The Contractor
shall submit to the Engineer for his approval, the Quality Assurance Plan (QAP)
which shall be based on the detailed Program of the Works.
The Quality
Assurance Plan shall include the following:
(1)
The Quality Control Schedule
Comprising of:
a)
The recapitulative test schedule
and testing program detailing the list of tests for compliance, Laboratory
trials, site trials and trials Sections, construction control tests and their
frequencies, tests for acceptance of the completed works with their dates.
b)
Recapitulative list of
"critical" acceptance testing procedures, for equipment or parts of the works
which corresponds to the tasks on the Critical Path according to the construction Program.
c)
Estimate of the number of tests to
be carried out, list and number of appropriate equipment to conduct them, list
of tests to be conducted outside the site Laboratory , if any, identification
of the outside Laboratory where proposed to carry
out the test.
d)
List of staff assigned to the
Laboratory, their position and responsibilities in the quality control
procedures, their qualification and experience, general description and
detailed organization of the Laboratory activities.
(2)
The list of sources of materials
and/or of manufactured articles, their main characteristics, their
identification mode as provided by the supplier when required; the program of
supply and procurement of material and/or manufactured articles in accordance
with the Program.
(3)
The list of tests and quality
control procedures to be implemented by the Sub-contractors, if any, pointing
out the "critical" acceptance testing procedures relating to the Sub-
contracted works, which correspond to the tasks on the Critical Path included
in the Sub- contracted works.
The Contractor shall implement the Quality Control
in compliance with the approved
QAP.
The Engineer's
approval of the QAP shall not relieve the Contractor from his responsibility of
the quality of the Works as per the Conditions of Contract and these
Specifications nor shall the Engineer's approval of the QAP exempt the
Contractor of any procedure to inform
the Engineer in writing or request for the Engineer's approval or re-approval
as specified in the Conditions of Contract and/or in these Specifications
The Contractor
shall monitor and update the QAP on the basis of the decisions taken at the
periodic review meetings or as directed by the Engineer and in accordance with
the program of the works and the Conditions of Contract.
7.5 Testing Procedures And Set Of Tests
For ensuring the
quality of the work, the materials and the workmanship shall be subjected to
testing in accordance with procedures, sets of tests and frequencies as
specified in respective Sections of these Specifications. The specified testing
frequencies are not restrictive. The Engineer
shall direct for the tests to be carried out as frequently as deemed necessary
that the materials and workmanship comply with their Specifications.
Where no specific
testing procedure is mentioned in the Specifications, the tests shall be
carried out as per the prevalent accepted engineering practice or directions of
the Engineer.
7.6
Laboratory Trials
To Confirm Compliance With Specifications
Concrete
Laboratory trials
for concrete mixes shall be carried out by the Contractor to demonstrate that
the composition of the mixes proposed for the concrete meets the requirements
of the Specifications.
The compositions
of concrete mixes which meet the specified requirements and are accepted by the
Engineer shall be then used in the site trials carried out.
7.6. Site Trials
Or Trials Sections
7.6.1 Concrete
Site trials for
concrete mixes shall be carried out by the
Contractor to demonstrate the suitability of his mixing equipment. During the
site trials, compliance with the Specifications for weighing equipment, storage
of ingredients, means of transport
for concrete, placing,
compaction and curing shall be checked by the Engineer.
During the site
trial a full scale sequence including placing and compaction of concrete shall
be carried out on a part of the works which will represent particular
difficulties due to the presence of reinforcement, obstructions or others.
The Contractor
shall allow in his program for conducting the site trials and for carrying out
the appropriate tests, including the time required to obtain compressive
strength test results at 28 days. The Contractor shall inform in writing the
Engineer at least two weeks before the date he proposes to use the concrete
mixes in the site trials with all relevant data including the trial program,
the results of the Laboratory trial tests for the proposed concrete mixes and
compliance tests results of all constituents i.e. cement, aggregates, water and
admixtures, if any.
7.6.2. Other Works and Equipment
Site trials
for Pre-stressed Concrete
Works, Painting of Structural Steelwork
etc. are detailed
in the relevant Sections of
these Specifications.
Approval of the
Engineer to a set of data recorded in a site trial shall not relieve the
Contractor of his responsibilities to comply with the requirements of these
Specifications
7.6.3. Control Testing
During Construction
Quality Control
procedure are detailed
in the relevant Sections of these Specifications
7.6.4. Acceptance Tests
For Completed Works Or Part Of Works
Acceptance tests
for other works and equipment are detailed in the relevant Sections of these Specifications.
7.6.5. Recapitulative Schedule
Of Tests
The tests to be
carried out and their frequency for the quality control of the works are
detailed in the relevant Sections of these Specifications.
The following Table recapitulates the testing schedule
for the main types of works.
7.6.6. Testing Schedule
Part or component of the works |
Tests |
Frequency |
Concrete Materials |
cement: acceptance tests: Control tests: chemical composition physical properties aggregates: acceptance tests: Control tests: Grading Silt & clay content Organic impurities Chloride content, sulphate content, Alkali reactivity water, admixtures |
Conservative
samples for each supply and not
less than every 200t or part
of it. testing
in case of non compliance of the mixes or storage on site for longer than 1
month each delivery and every 100 t or part of it for
fine aggregate and 250
t or part of it for coarse aggregate As frequently as required. |
|
Concrete • lab. Trials • site trials • control tests compressive strength |
early
works: every 6 m3 of each class. When compliance
is established: every
20 m3 or part of it. |
|
Reinforcement: |
|
Brickworks for structures Materials mortar |
quality of bricks quality of cement and sand control tests compressive strength of mortar |
as required every 10 m3of brick
work or part of it. |
Masonry for structures materials
Mortar |
quality of cement and sand control tests compressive strength of mortar dismantling of masonry (1 m_1 m) |
as required every 10m3 of masonry of part of it every 30m3 of masonry or part of it |
7.07. Contractor's Laboratory
(1)
Laboratory Building
The Contractor
shall on his own make provide and maintain a site Laboratory. Such Laboratory
shall have a minimum total area of 60 m2 appropriately partitioned to house
various Laboratory instruments/equipment, office, store, and toilet. It shall have
adequate electrical connections (power plugs, switches) necessary to operate
the equipment in the Laboratory.The Laboratory shall
either be any existing building
at site, rented
and modified to suit the
purpose or shall be a shed constructed of GI
sheets and pipes/angles. The floor of the Laboratory shall however be of 100 mm
M15/20 concrete and the minimum height
2.7 m. The
Contractor shall submit the design of the GI shed for approval of the Engineer
prior to its construction.
Alternatively, it
may also be constructed from shipping containers modified suitably to the
Engineer's satisfaction for the purpose.
This Laboratory shall be part of the Temporary Works
and will be the property
of the Contractor on
completion of the Works.
(2)
Measurement
Measurement for the provision of site Laboratory will be on a monthly
basis.
(3)
Payment
Payment for work
will be made on the basis of contract unit price indicated in the BOQ. Payment for the works shall be full and final compensation for all material,
labour, and equipment
(including land rent if any) to complete the works as specified.
7.08. Laboratory Equipment at Site
The equipment for
the site Laboratory and field control tests shall be provided, installed,
operated and maintained by the Contractor. The equipment, material, chemical
reagents may also be used by the Engineer to conduct tests according to his
Quality Check Plan. Testing frequency (both Laboratory and field control) shall
be developed in the Quality Assurance Plan of the Contractor and Quality Check
Plan of the Engineer. After the completion of the Works, the Laboratory
equipment shall become the property of the Contractor. Laboratory and field
control equipment anticipated for the Works are listed in following Tables.
Measurement and Payment
Measurement and
Payments for the work will be made in relevant monthly statement on the basis
of lump sum price quoted in the BOQ. It shall be paid in the following manner:
-
50% after installation of the equipment
in the site Laboratory to the satisfaction of the Engineer and
-
the remaining 50% after
80% completion of the Works.
7.9. Laboratory Equipment/Field Control
Testing Apparatus For Cement Masonry
And Concrete Works
S.No. |
Designation |
Quantity |
1. |
Slump Cone
with Base and Graduated Tamping Rod |
2 Sets |
2. |
Heavy Duty
Concrete Cube Moulds, 150
mm cubes, with
Base |
12 Sets |
3. |
Concrete Cube
Crushing (set) Machine with Spherically Seated Block and Platens for Mortar
Test |
1 Set |
4. |
Mortar Flow
Apparatus with Cone |
2 Sets |
5. |
Vicat Apparatus |
1 Set |
6. |
Standard Sieves
for Aggregate |
2 Sets |
7. |
Electric Oven |
1 Set |
7.10. Sampling
and Testing of Material away From Site
Some tests on
construction material shall be conducted periodically off the site at reputable
institutions in Kathmandu as directed by the Engineer.
The frequency of
tests shall be developed in the Quality Assurance Plan that shall also
prescribe test results and reporting formats. However, some details on the
tests are listed tentatively below.
7.11 List Of Tests To Be Conducted Off-Site Tests
(Locations subject
to the approval of the Engineer)
S.No. |
Description of Tests |
1. |
UTM Tensile
Test for Re-bar |
2. |
Zinc Coating
and Tensile test of GI wire |
3. |
Los Angeles Abrasion Test for
Aggregate |
4. |
UTM tensile Test for Anchor
Bar |
5. |
Specific Gravity of Aggregates |
The tests listed
above are subject to the Contractor's Quality Assurance Plan approved by the
Engineer. The Engineer shall also determine the number of tests while executing
the Works.
The Contractor shall
keep records of all tests in a format approved by the Engineer. Two copies of
any test results shall be forwarded to the Engineer.
Measurement
Measurement of
work under this Clause shall be in number of tests fully executed to the
satisfaction of the Engineer.
7.12. Payment
Payment will be
made from the Provisional Sum set aside for the purpose and shall be full and final compensation for all material,
labour, and equipment to complete the works as specified.
7.13. Survey and Setting
All traverse
stations and reference points shall be clearly marked and protected to the
satisfaction of the Engineer.
The Contractor
shall provide the Engineer with all necessary assistance for checking the
setting out, agreement of levels and any other survey or measurement which the
Engineer needs to carry out in connection with the Works during the entire
period of Contract. Such assistance shall include:
-
Provision of suitably qualified
surveyors to work under the direction of the Engineer as required.
-
Provision of all necessary support
for these surveyors including assistants, chainmen, labour, survey equipment
(thedolite, levels, etc.), hand tools, pegs, and other incidental material.
The survey equipment shall be of the quality
approved by the Engineer.
7.14 Use of the Contractor's Temporary Works
Unless otherwise
specified under the Contract, the Contractor shall allow the Employer, the
Engineer or the Nominated Subcontractor the use of temporary access, crossings
and other Temporary Works at site insofar that such use is related with the
Works.
7.15. Day work
Day work shall
mean provisional sum payable to the Contractor for works executed on a daily or
hourly basis as instructed in writing by the Engineer. This item is categorized
in three groups namely:
(i)
Labour
(ii)
Equipment
(iii)
Material
The Engineer
however shall have the right to obtain further information on the rates and if
appropriate to negotiate changes in the rates
or demand new prices for additional equipment, staff, or material before or after the award of the Contract.
The Engineer shall
have the right to calculate new prices for Day work on the basis of rate analysis.
The hourly or
daily rates of labour or equipment and the unit price for material submitted by
the Contractor shall deem to cover all expenses and shall be inclusive of
overhead, taxes, and profit.
Non-working hours
or idle time/down time of labour and equipment respectively shall not be
considered for payment.
7.16 Reports
The Contractor
shall prepare and submit four copies of Progress Report on a monthly basis. The
Reports shall highlight the targeted and achieved progress, problems at site,
and brief description of the claims during the month and the Engineer's
response, and other information relevant to the Project. It shall be
supplemented with necessary charts, tables, data, and at least 36 photographs.
On completion of
the Works, the Contractor shall prepare and submit a Completion Report that
shall deal comprehensively on all aspects covered in the Monthly Report.
Additional information such as improvement in construction methods/techniques,
lessons learnt from the Project, important considerations for maintenance, etc.
should also be highlighted.
7.17. Site Diary
The Contractor
shall keep Site Diaries wherein full details of the work carried out during
each day shall be fully recorded. The diaries shall be available for inspection
by the Engineer any time during
normal office hours. The Site Diaries shall include:
-
Weather Conditions, rainfall/snowfall, and river water level
-
Description, quantity, and location
of work performed
-
Shifts and working hours
-
Number and category of workers working
at site
-
Plant in use and idle, or broken down
-
Test carried out and results
-
Inspection carried out by the Engineer
-
Site instructions
-
Visitors
-
Accidents
7.18 Measurement and Payment
The cost for these
works shall be covered by the Contractor's overhead included in unit rates of
other items in the BOQ.
8.
MATERIALS AND TESTING OF MATERIALS
8.1 Quality Of Materials
The materials
supplied and used in the works shall comply with the requirements of these
Specifications. They shall be new, except as provided elsewhere in the contract
or permitted by the Engineer in
writing. The materials shall be manufactured, handled and used skilfully to
ensure completed works to comply with the contract.
8.2. Sources
Of Materials
The use of any one
kind or class of material from more than one source is prohibited, except by
written permission of the Engineer.
Such permission, if granted, shall set forth the conditions under which the change may be made. The sources or kinds of
material shall not be changed without written permission of the Engineer. If
the product of any source proves unacceptable, the Contractor shall make
necessary arrangements for the supply of acceptable material. Any claims for
compensation associated with such arrangements or changes shall not be
considered, unless the source of the unacceptable material is designated in the
contract as a source of material.
When any
manufactured product, either new or used, is to be furnished by the Employer,
the location at which such material shall be delivered to the Contractor shall
be designated in the contract. In such cases, the Contractor shall haul the
materials from the designated delivery point to the point of use. The
compensation for such hauling shall be included in the contract unit rate for placing the materials in the finished
work.
8.3. Inspection And Acceptance Of Materials
Final inspection
and acceptance of materials shall be made only at the site of the work. The
Engineer reserves the right to sample, inspect, and test the materials
throughout the duration of the works
and to reject any materials which are found to be unsatisfactory.
A preliminary
inspection of materials may be made at the source for the convenience and
accommodation of the Contractor, but the presence of a representative of the
Engineer shall not relieve the Contractor of the responsibility of furnishing
materials complying with their Specifications.
The representative
of the Engineer shall have free entry at all times to those parts of any plant
which concern production of the materials ordered.
8.4 Materials
And Manufactured Articles
(1)
Order for Materials and Manufactured Articles
The Contractor
shall, before placing any order for materials and manufactured articles for
incorporation in the Works, submit to the Engineer the names of the firms from
whom he proposes to obtain such materials and manufactured articles, giving for
each firm a description of the materials and manufactured articles to be
supplied, their origin, the manufacturer's specification, quality, weight,
strength and other relevant details. The Contractor shall submit the samples of such materials
and manufactured articles
when
requested by the Engineer
and when appropriate, manufacturer's certificates of recent test carried out on similar materials and
manufactured articles shall also be submitted.
(2)
Storage
All materials and
manufactured articles shall be stored on site in a manner acceptable to the
Engineer. The Contractor shall carefully protect all work, materials and
manufactured articles from the weather and vermin.
(3)
Test Certificates
When instructed by
the Engineer, the Contractor shall submit to him all Test Certificates from the
suppliers/manufacturers of the materials and/or manufactured articles to be
used for the contract. Such certificates shall certify that the materials
and/or manufactured articles concerned have been tested in accordance with the
requirements of these Specifications. All Test results shall be enclosed along
with such certificates. The Contractor shall provide adequate means of
identifying the materials and/or manufactured articles delivered on the site
with the corresponding certificates.
8.5. Defective Materials
All materials not
conforming to the requirements of the contract shall be rejected whether in
place or not. They shall be removed immediately from the site unless otherwise
permitted by the Engineer. Even after rectification of the defects no rejected
material shall be used in the work unless approved by the Engineer in writing.
Upon failure of the Contractor to comply promptly with any order of the
Engineer given under this Clause, the Engineer shall have authority to cause
the removal and replacement of rejected material and to deduct the cost thereof
from any monies due to the Contractor.
8.6. Trade Names And Alternatives
For convenience in
designation in the contract, certain articles or materials to be incorporated
in the work may be designated under
a trade name or the name of a manufacturer and his catalogue information. The
use of an alternative article or material which is of equal or better quality
and of the required characteristics for the purpose intended shall be permitted,
subject to the following requirements:
(1)
The proof as to the quality and
suitability of alternatives shall be submitted by the Contractor. He shall also
furnish all information necessary as required by the Engineer. The Engineer
shall be the sole judge as to the quality and suitability of alternative
articles or materials and his decision shall be the final and binding upon the
Contractor.
(2)
Whenever the specifications permit
the substitution of a similar or equivalent material or article, no tests or
action relating to the approval of such substitute material shall be made until
the request for substitution is made in writing by the Contractor accompanied
by complete data as to the equality of the material or article proposed. Such
request shall be made well in advance to permit approval without delaying the
work.
8.7. Foreign Materials
Materials which are manufactured, produced or fabricated outside Nepal shall be delivered
at a
point in Nepal as
specified in the contract where they shall be retained for a sufficient time to permit inspection, sampling, and testing.
The Contractor shall not be entitled to an extension of time for acts or events
occurring outside Nepal and it shall be the Contractor's responsibility to
deliver materials obtained
from outside Nepal to the point of delivery in Nepal. The Contractor shall supply the facilities and arrange
for testing required at his own cost. All testing by the Contractor shall be
subject to witnessing by the Engineer.
The Contractor
shall furnish to the Engineer a "Certificate of Compliance" with the
specifications from the manufacturer, producer or fabricator of foreign
material where required. In addition, certified mill test reports clearly
identifiable to the lot of material shall be furnished where required in these
Specifications or otherwise requested by the Engineer. Where structural
materials requiring mill test reports are obtained from foreign manufacturers,
such materials shall be furnished only from those foreign manufacturers who
have previously established, to the satisfaction of the Engineer, the
sufficiency of their in-plant quality control, as deemed necessary by the Engineer
or his representative, to give satisfactory assurance of their ability to
furnish material uniformly and consistently in conformance with their
Specifications. At the option of the Engineer, such sufficiency shall be
established whether by submission of detailed written proof thereof or through
in-plant inspection by the Engineer or his representative.
If the welding of
steel for structural steel members or the casting and pre-stressing of pre-cast
pre- stressed concrete members is to be performed outside of Nepal, the
following requirements shall apply:
(1)
Such fabrication shall be performed
only within the plants and by fabricators who have previously established, to
the satisfaction of the Engineer, that they have the experience, knowledge,
trained manpower, quality control, equipment and other facilities required to
produce the quality and quantity of the work required. At the option of the
Engineer, prequalification of the plant and fabricator shall be established
either by the submission of detailed written proof thereof or through in-plant
inspection by the Engineer or his representative, or both.
(2)
The Contractor shall make written
application to the Engineer for approval for such foreign fabrication at the
earliest possible time and in no case later than 60 calendar days in advance of
the planned start of fabrication. The application shall list the specific units
or portion of a work which shall be fabricated outside of Nepal.
(3)
The Contractor shall advise the
Engineer, in writing, at least 20 calendar days in advance of the actual start
of any such foreign fabrication.
(4)
All documents pertaining to the
contract, including but not limited to, correspondence, tender documents,
working drawings and data shall be written in the English/Nepali language and
all numerical data shall use the metric system of units of measurement.
8.8. Definition of General Types of Materials
The following definitions shall apply to materials
in this Section and other relevant Sections.
(1)
"Topsoil" shall mean the
top layer of soil that can support vegetation.
It shall include all turf acceptable for turfing.
(2)
"Suitable Material" shall comprise all that is acceptable in accordance with the contract
for
use in the works
{and which is capable of being compacted to form a stable fill having side
slopes as indicated in the Drawing. The material used in fill (except rock fill) shall not contain rock fragments with dimensions of
more than 75 mm.}
(3)
"Unsuitable Material" shall mean other than suitable
material and shall include:
(a) Material from swamps, marshes
or bogs;
(b) Peat, logs, stumps, perishable material, organic clays;
(c) Material susceptible to spontaneous combustion;
(d) Material in a frozen condition;
(e) Clay of liquid limit exceeding 70 and/or plasticity index exceeding 45.
Materials stated
above in d), if otherwise suitable shall be classified suitable
when unfrozen.
(4)
"Well Graded Granular Material" consisting of
gravel and/or sand shall conform to relevant Clause.
(5)
"Rock fall", coarse
alluvial material shall be loose soils such as moraines, debris, or alluvial material containing large blocks
or large boulders. Individual blocks or boulders of hard materials greater than
0.3m3 each in volume, shall be classified as hard material.
(6)
"Hard Material" shall
mean any material which conform to the requirements of relevant Sub-clause.
8.9. Sieves
IS sieves
shall be used for all tests. Based on IS-460
the standard sieves
series shall be as
follows:
125; 90; 75; 63; 50; 45; 40; 37.5; 31.5; 25; 22.4; 20; 19; 16; 12.5; 11.2; 10; 9.5; 8; 6.3 ;5.6; 4.75;
4.00; 2.8; 2.36; 2; 1.7; 1.4; 1.18; 1; 0.85; 0.71; 0.6; 0.5; 0.425; 0.400; 0.300; 0.250; 0.212; 0.180;
0.150; 0.125; 0.090;
0.075 mm.
8.10. Soils And Gravels
8.10.1. Sampling and Samples
Sampling of soils
and gravels shall be carried out as specified or as directed by the Engineer.
Samples shall be prepared for testing as indicated in IS 2720 part I, except
that:
a)
The mass (in g) of a sample
required for sieve analysis is about 400D, D being the maximum particle size
(mm).
b)
Sample containing particles larger
than 19 mm size shall
be prepared for compaction and CBR
tests as described hereunder, provided the proportion in weight of such
particles is less than 30% :
An adequate
quantity of representative material shall be sieved over the 50 mm and 19 mm
sieve. The material passing
the 50 mm sieve and retained on the 19 mm sieve shall be weighed and replaced with an equal mass of material passing the 19 mm sieve and
retained on the 4.75 mm
sieve. The material for replacement shall be taken from the remaining portion
of the main sample. When preparing gravel samples, the aggregations of
particles shall be broken with a wooden or rubber hammer or pestle.
Care shall be taken that no individual particles are crushed
in the operation.
8.10.2. Standard Methods
of Testing
Tests on soils and
gravels shall be performed in accordance with the standard methods given in Table below:
Tests Procedures Applicable to Disturbed/Undistributed Samples
of Soils and Gravels
|
Tests |
|
Test procedure |
|||
Determination of: |
|
|
||||
i) |
Moisture Content |
IS 2720 |
Part 2 (Oven-drying method) |
|||
ii) |
Liquid Limit |
IS 2720 |
Part 5 (Cone Penetrometer Casagrande Apparatus) |
or by |
||
iii) |
Plastic Limit |
IS 2720 |
Part 5 |
|||
iv) |
Plasticity Index |
IS 2720 |
Part 5 |
|||
v) |
Linear Shrinkage |
IS 2720 |
Part 20 |
|||
vi) |
Specific Particles |
Gravity |
of |
IS 2720 |
Part 3 |
|
vii) |
Particle Size
Distribution |
IS 2720 |
Part 4 |
|||
viii) |
Organic Matter Content |
IS 2720 |
Part 22 ' |
|||
ix) |
Total Sulphate Content |
IS 2720 |
Part 27 |
|||
x) |
pH Value |
IS 2720 |
Part 26 (Electrometric Method) |
|||
xi) |
Mica Content |
- |
Manual mineralogical counting |
|||
xii) |
Density-Moisture Content |
IS 2720 |
Part 7 |
|||
|
relationship rammer) |
(2.5 |
kg |
|
|
|
xiii) |
Density-Moisture Content relationship (4.9 kg rammer) |
IS 2720 |
Part 8 |
|||
xiv) |
California Bearing Ratio |
IS 2720 |
Part 16 |
|||
xv) |
Sand Equivalent |
IS 2720 |
Part 37 (Mechanical Shaker or Shaker
method) |
Manual |
||
xvi) |
Field Dry Density |
IS 2720 |
Part 28/Part 29 |
|||
xvii) |
Unconfined compression test |
IS2720 |
Part 10 |
|||
xviii) |
Consolidation test |
IS2720 |
Part 15 |
|||
xix) |
Direct shear test |
1S2720 |
Part 13 |
|||
xx) |
Triaxial test |
IS2720 |
Part 11,12 |
|||
xxi) |
Hydrometer analysis |
IS 2720 |
Part 4 |
|||
xxii) |
Vane shear test |
IS 2720 |
Part 30 |
It is further specified that:
a) Wherever
in the text of these Specifications and the Special Specification the term
"x% of the MDD (IS 2720 Part 27 or IS 2720 Part 28) is used it shall mean
that a standard of compaction shall be achieved such that the dry density of
the compacted material is x% of the maximum dry density determined from the
respective tests mentioned in Table 6.4. Samples for the compaction tests shall
be taken before compaction of the layers begins unless in the opinion of the Engineer the compactive effort
proposed or applied by the Contractor is such that the material characteristics
have changed in which case the samples for the tests shall be taken after all
compaction is complete.
b) Compaction
tests: when the material is susceptible to crushing during compaction, a
separate and new sample shall be used in the determination of each point on the
moisture/density curve.
c) The
dry density of material placed in the works shall be determined by the Sand
Replacement Method unless the Engineer directs to use a nuclear method or other
method. In the case of nuclear method, tests shall be done at least at the same
frequency required when using the Sand Replacement Method, but at each nuclear
densometer test location the average of three readings taken at positions
rotated by 90° shall be used. A check/comparison test using the Sand Replacement
Method shall be carried out at 10 test interval.
Initial calibration of the nuclear
density testing equipment
shall be done by carrying
out at least fifty tests in
parallel with the Sand Replacement Method for each different material
encountered. The check tests shall be used to update the initial calibration of
the nuclear density testing equipment.
8.11. Stone, Aggregate, Sand And Fillers
(1)
Sampling and Preparation of Samples
Sampling shall be
carried out as per ASTM-D75 and the samples shall be prepared in accordance
with IS 2386 or according to sampling procedures specified for the Standard
Methods of testing given in following Table.'
(2)
Standards Methods
of Testing
Tests on stone,
aggregate, sand and filler shall be performed in accordance with the standard
procedures given in the following tables.
Tests Procedures Applicable to Stone Aggregate and Fillers'
|
Tests |
Test Procedure |
|
|
Determination of: |
|
|
i) |
Particle Size Distribution (Gradation) |
IS 2386 |
Parti |
ii) |
Clay, Silt,
Dust in Aggregates |
IS 2386 |
Part 2 |
iii) |
Flakiness index |
IS 2386 |
Part |
iv) |
Specific Gravity |
IS 2386 |
Part 3 |
v) |
Moisture Content |
IS 2386 |
Part 3 |
vi) |
Bulk Density, Voids & Bulking |
IS 2386 |
Part 3 |
vii) |
Soluble Chloride Content |
BS812 |
Part 117 |
viii) |
Mica Content |
Manual mineralogical counting |
|
ix) |
Water Absorption |
1S2386 |
Part 3 |
x) |
Crushing Ratio |
Manual counting
& |
weighing |
xi) |
Los Angeles Abrasion |
IS 2386 |
Part 4 |
xii) |
AIV - ACV |
IS 2386 |
Part 4 |
xiii) |
Polished Stone
Value |
IS 2386 |
Part 4 |
xiv) |
Degradability Test |
NFP94-067 |
|
xv) |
Sodium Sulphate Soundness |
IS 2386 |
Part 5 |
xvi) |
Alkali Aggregate Reactivity Test |
IS 2386 |
Part 7 |
xvii) |
Deleterious Substances |
IS 2386 |
Part 2 |
xviii) |
Sand Equivalent |
IS 2720 |
Part 37 |
xix) |
Crushing Strength of stone |
IS 2386 |
Part 4 |
8.12. Cement
Ordinary and High
Strength Portland Cement (OPC and HSPC), Portland Slag Cement (PSC), Portland
Pozzolana Cement (PPC) shall be sampled according to IS 3535 and tested
according to IS 4031.
Chemical and
physical requirements for Ordinary Portland Cement, High Strength Portland
Cement, Portland Slag Cement and Portland Pozzolana Cement shall be in
accordance with IS 269, IS 8112, IS 12269, IS 455, IS 1489 respectively.
The requirements on their physical
characteristics shall be:
8.12.1.
Requirements on the Physical
Characteristics of Cement
S.N. |
Physical characteristics |
OPC/PSC |
HSPC |
Test Procedure |
i) |
Fineness, m2/kg:
(by Blaine's Air Permeability
method) |
225 |
225 |
IS-4031 Part 2 |
ii) |
Setting Time: |
|
|
IS 4031 Part 5 |
(a) Minimum Initial Setting Time (minutes) |
45 |
45 |
||
(b) Maximum Final Setting Time (minutes) |
600 |
600 |
iii) |
Soundness by Lechatelier method, mm, maximum |
10 |
10 |
IS 4031 Part 3 |
iv) |
Compressive Strength: |
|
|
IS 4031 Part 6 |
|
Minimum Average
Compressive Strength of three
mortar cube(N/mm2) |
|
|
|
(a) 3 days |
22 |
27 |
||
(b) 7 days |
29 |
37 |
||
(c) 28 days |
43 |
53 |
8.13.
Lime
Limes shall be sampled
and tested in accordance with BS 890 and shall comply with all
requirements specified therein.
Lime for treatment shall be Hydrated
Calcium Lime or Quicklime and, unless otherwise specified, shall comply with
the requirements given in Table below:
8.13.1.Requirements of Lime for Treatment
S. No. |
Characteristics |
Hydrated lime |
Quicklime |
i) |
Fineness Residue on 0.212 mm sieve - Maximum Residue
on 0.075 mm sieve – Maximum |
1% 10% |
10% 50% |
>i) |
Chemical requirements Free lime content - Minimum
Hydrated lime content
- Maximum |
50% |
60% 5% |
8.13.2.Lime Treated Materials
(1)
Sampling
Sampling and
preparation of samples of lime treated material shall be carried out as
specified or as instructed by the Engineer except that:
Samples containing
particles larger than 19 mm shall be prepared for compaction and CBR tests.
(The fraction coarser than 19 mm shall be replaced by an equal weight of
material passing through 19mm sieve and retained on 4.75 sieves).
(2)
Standard Methods
of Testing
The tests on lime
treated materials shall be performed in accordance with the Standard methods:
Additional Tests Procedures Applicable to Lime Treated
Materials
Tests |
Test Procedure |
Determination of: (i) Unconfined Compressive Strength (UCS) (ii) Effect of immersion on UCS (iii) Lime Content |
BS1924-Part2 BS 1924 -Part 2 BS 1924-Part 2 |
8.14. Concrete
Sampling and
testing on concrete shall be carried out in accordance with the standard
methods given:.
8.14.1.Tests Procedures Applicable to Concrete
S.No. |
Tests |
Test Procedures |
|
Determination of: |
|
(i) |
Air contents of fresh concrete |
BS 1881-106 |
(ii) |
Density of hardened concrete |
BS 1881-114 |
(iii) |
Compressive strength of concrete cubes |
BS 1881-116 |
(iv) |
Tensile splitting strength |
BS 1881-117 |
(v) |
Flexural strength |
BS 1881-118 |
(vi) |
Compressive strength of concrete cores |
BS 1881-120 |
(vii) |
Water absorption |
BS 1881-122 |
(viii) |
Mixing and sampling fresh
concrete in laboratory |
BS 1881-125 |
(ix) |
Normal curing
of test specimens (20° C method) |
BS 1881-111 |
(x) |
Accelerated curing
of test specimens |
BS 1881-112 |
(xi) |
Making test cubes from fresh concrete |
BS 1881-108 |
8.14.2. Non-destructive Tests Applicable to Concrete
S.No. |
Tests |
References to Test
Procedures |
(i) |
Method of testing hardened concrete for other than
strength |
BS 1881-5 |
(ii) |
Guide to the use of non destructive methods
of test for hardened concrete |
BS 1881-201 |
(iii) |
Recommendation for surface hardened testing by rebound
hammer |
BS 1881-202 |
(iv) |
Recommendation for measurement of velocity of ultrasonic pulses in concrete |
BS 1881-203 |
(v) |
Recommendation on the use of electromagnetic cover meters |
BS 1881-204 |
(vi) |
Recommendation for the assessment of concrete Strength by
near to surface tests. |
BS 1881-207 |
The test specimens
shall be cured at a temperature of 27°C ± 2°C. Water to be used in concrete
shall be tested as specified in BS 3148.
The total chloride
content, expressed as chloride ion, arising from all ingredients in a mix
including cement, water and admixtures shall not exceed the following limits,
expressed as a percentage of the weight of cement in the mix :-
For pre-stressed
concrete, steam cured concrete or concrete containing sulphate resisting or
super-sulphated cement: 0.1 per cent
For any other reinforced concrete : 0.4 per cent
The total sulphate
content expressed as SO3 of all the ingredients in a mix including cement, water and admixtures shall not exceed 0.4
per cent by weight of the aggregates or 4.0 per cent of the weight of the
cement in the mix, whichever is the lesser.
8.15. Reinforcing Steel
All reinforcement
for use in the Works shall be tested in a Laboratory acceptable to the Engineer
and two copies of each test certificate shall be supplied to the Engineer. The
sampling and frequency of testing shall be as set out in the NS 84-2042 and NS
191-2045. In addition to the testing requirements described above, the
Contractor shall carry out additional testing as instructed by the Engineer.
8.15.1.Testing Of Welds
(1)
The tests shall be carried out by the methods described
in BS 709. The following
requirements shall also be met with.
(a)
General
In any respect the
test results of welded joints shall not be inferior to the British Standard
test requirements for the parent material.
(b)
Procedure Trials
(i)
Tensile and Bend Test
Should any one of
the weld joint pieces selected for transverse tensile and transverse and
longitudinal bend test fail to comply with the requirements applicable to the
parent metal of the joint, 2 additional test pieces shall be taken from the
joint material represented by the test. Both the test pieces shall comply with
the requirements in order to qualify for the acceptance.
(ii)
Charpy V-notch Tests
Should the average
impact value obtained from any set of 3 Charpy V-notch tests on specimens fail to comply with the
requirements, 3 additional test pieces from the same sample shall be tested.
The average of the 6 test results shall comply with the test requirements in
order to qualify for acceptance.
(iii)
Revised Procedures
In the event of failure to meet the requirements, the Contractor shall carry out further
trials, using revised procedures, and further tests to the satisfaction of the
Engineer.
(c)
Production Tests
(i)
Tensile and Bend Tests
Should
any one of the weld joint test pieces selected for transverse tensile and
transverse bend tests
fail to comply
with the test requirements applicable to parent metal of
the joint represented by the test, additional specimens shall be taken from the same production test plates and the test shall be repeated. Should
any of
the additional tests fail to comply with the requirements, the joint shall be rejected.
(ii) Charpy V-notch
Tests
Should
the average impact value obtained from any set of 3 Charpy V-notch specimens
selected fail to comply with the test requirements, 3 additional test pieces from the same production test plates shall
be tested. Should the average
of the 6 results fail to comply with the test requirements the joint
shall be rejected.
(iii) Re-welding and Re-Testing
In
the event of failure to meet the test requirements the welded joint represented
by the tests shall be completely cut out. The joint shall then be re-welded and
the test repeated.
(iv) Non-destructive Testing
A method
of non-destructive testing
agreed with the Engineer shall
be used for the
examination of butt welds in tension members.
8.16. Paints For Structural Steelwork
The Contractor
shall submit the proposal to the Engineer about the paint system to be used in
the Works.
The system
shall be defined
at least by the following
information, supported by the paint manufacturer's data sheets:
·
Type of system, composition of each component,
·
Minimum thickness of each coat,
·
Drying time at 10°C and 20°C within
a range a relevant hygrometric conditions, including handling conditions,
minimum and maximum time of overlap,
·
Type of painting method
and thinner content,
(airless spray, brush,
roller etc.)
·
Thinner type,
·
Blending ratio,
·
Maximum time limit of use, by 75% of relative humidity
and for a relevant range of
temperature and hygrometric conditions,
·
Ripening time for a relevant range of temperatures and at least for 20°C and 30°C.
·
Weather conditions constraint for
painting and drying, including minimum and maximum ambient temperature and temperature of surfaces to be painted.
8.17. Bricks
Bricks shall conform to NS-1-2035 with the exceptions specified
8.18. Mortar
Mortar shall
comply with relevant
Sub-clause.
8.19. Reinforced Concrete
Pipes
Reinforced concrete
pipes shall comply
with the requirements of NS 80-2042/IS 458:1988.
8.20. Geo textiles
Geo textiles
used shall be made of polyethylene or polypropylene or polyester or similar fibres, either woven or non-woven. Unless
otherwise shown on the Drawing, the geo textiles shall:
a) sustain
a load of not less than 10 kN/m at break and have a minimum failure strain of
10 percent when determined in accordance with BS: 6906 or shall have a grab
tensile strength more than 0.4 kN/m and grab elongation corresponding to this limit
in accordance with ASTM
D4632.
b) have
apparent opening size as shown on the Drawing. If no size is shown on the
Drawing, then the apparent size shall be 0.1 mm.
c) allow
water to flow through it at right angles to its principal plane, in either
direction at a rate of not less than 50 liters/sq.m./sec. under a constant head
of 100 mm, determined in accordance with BS: 6906 (Part 3) or ASTM D4491,
unless otherwise shown on the Drawing. The flow rate determined in the test
shall be corrected to that applicable to a temperature of 15°C using data on
variation in viscosity of water with temperature
d) have
a minimum puncture resistance of 200 N when determined in accordance with ASTM D
4833.
e) have
a minimum tear resistance of 350 N when determined in accordance with ASTM D
4533. Geo textiles used for drilled sub-surface drains shall be as specified
9.
CONCRETE WORK
9.1. Definitions
Structural
concrete is any class of concrete which is used in reinforced, pre-stressed or
un- reinforced concrete construction which is subject to stress.
Non-structural concrete
is composed of materials complying
with the Specification but for which
no strength requirements are specified and which is used only for
filling voids, blinding foundations and similar purposes where it is not
subjected to significant stress.
A pour refers to
the operation of placing
concrete into any mould, bay
or formwork, etc. and also to the
volume which has to be filled. Pours in vertical succession are referred to as
lifts.
9.2. Materials For Concrete
(1)
General
The Contractor
shall submit to the Engineer full details of all materials which he proposes to
use for making concrete. No concrete shall be placed in the works until the
Engineer has approved the materials
of which it is composed. Approved materials shall not thereafter be altered or
substituted by other materials without the consent of the Engineer.
(2)
Cement
Cement shall be
free flowing and free of lumps. It shall be supplied in the manufacturer's
sealed unbroken bags or in bulk.
Bagged cement shall be transported
in vehicles provided with effective means of ensuring that it is protected from
the weather.
Bulk cement shall
be transported in vehicles or in containers built and equipped for the purpose.
Cement in bags
shall be stored in a suitable weatherproof structure of which the interior
shall be dry and well ventilated at all times. The floor shall be raised above
the surrounding ground level not less
than 30cm and shall be so constructed that no moisture rises through it.
Each delivery of
cement in bags shall be stacked together in one place. The bags shall be
closely stacked so as to reduce air circulation with min gap of 500mm from
outside wall. If pallets are used, they shall be constructed so that bags are
not damaged during handling and stacking. Stack of cement bags shall not exceed
8 bags in height. Different types of cement in bags shall be clearly
distinguished by visible markings and shall be stored in separate stacks.
Cement from broken
bags shall not be used in the works. Cement in bags shall be used in the order in which it is delivered.
Bulk cement
shall be stored
in weather proof
silos which shall bear a clear indication of the type of cement
contained in them. Different types of cement shall not be mixed in the same silo.
The Contractor shall provide sufficient storage capacity on site to ensure that his
anticipated program
of work is not interrupted due to lack of cement.
Cement which has
become hardened or lumpy or fails to comply with the Specification in any way
shall be removed from the Site.
All cement for any one structure shall
be from the same source
as far as possible.
All cement used in
the works shall be tested by the manufacturer. The manufacturer shall provide
the results of tests as given in following tables for each supply and for the
last six months of his production. The Contractor shall supply two copies of
each certificate to the Engineer.
9.2.2.1. Test Results
For Chemical Composition Of Cement
Compounds % |
Mean |
Min |
Max. |
Standard deviation |
|
Lime |
CaO |
|
|
|
|
Silica |
SiO2 |
|
|
|
|
Alumina |
AI2O3 |
|
|
|
|
Iron Oxide |
Fe2O3 |
|
|
|
|
Magnesia |
MgO |
|
|
|
|
Sulphur Trioxide |
So3 |
|
|
|
|
Soda, Potash |
Na2O,K2O |
|
|
|
|
9.2.2.2.
Test Results
for Physical Properties of Cement
Characteristics |
Requirements |
Nominal |
Mean |
Min |
Max |
St. Dev. |
Fineness, M2/KG : (by |
225 |
|
|
|
|
|
Blaine's |
|
|||||
Air Permeability Method) |
|
|||||
Minimum Setting
time (initial), |
45 |
|||||
min |
|
|||||
Maximum Setting time (final), |
600 |
|||||
min |
|
|||||
Soundness (by. Le Chatelie |
10 |
|||||
method) mm, maximum |
|
|||||
Minimum Average Compressive Strength of three mortar
cubes, (N/mm2) 3 days 7 days 28 days |
27* 37* 53* |
|
|
|
|
|
*denotes the requirements of High Strength Portland cement.
Each set of tests
carried out by the manufacturer on samples taken from cement which is
subsequently delivered to site shall relate to no more than one day's output of
each cement plant.
The Contractor
shall constitute, from each delivery and each type of cement and not less than
one samples for every 200 tons or part of it, representative samples to be
tested when instructed by the Engineer in a laboratory acceptable to him, in
case of the concrete mixes do not comply with the requirements of this
Specification.
Cement which is
stored on site for longer than one month shall be tested in such laboratory for every 200 tons or part
thereof and at monthly intervals thereafter.
The Contractor
shall keep full records of all data relevant to the manufacture, delivery;
testing and the cement used in the works and shall provide the Engineer with
two copies thereof.
(3)
Fine Aggregate
Fine aggregate
shall be clean hard and durable and shall be natural sand, crushed gravel sand or crushed rock sand complying
with IS 383. AH the material shall pass through
a
4.75 mm IS sieve
and the grading shall be in accordance with IS 383. In order to achieve an acceptable grading, it may be necessary to blend materials from more than one source. The deviation from the initial
fineness modulus shall be no more than ± 0.30 for ordinary concrete and ± 0.20
for high quality concrete.
However, in
respect of the presence of deleterious materials the fine aggregate shall not
contain iron pyrites, iron oxides, mica, shale, coal or other laminar soft or
porous materials or organic matter unless the Contractor can show by
comparative tests on finished concrete as per the direction of the Engineer, that the presence of such materials does not affect the properties of the
concrete.
(4)
Coarse Aggregate
Coarse aggregate
shall be clean hard and durable crushed rock, crushed gravel
or natural gravel corresponding to the following classes:
Class
A: Aggregate shall consist of crushed igneous or quartzite rock from an
approved source.
Class
B: Aggregate shall consist of crushed quarry rock other than Class A from an
approved source.
Class C: Aggregate shall
consist of natural
or partly crushed
gravel, pebbles obtained
from an approved gravel deposit. It may contain a quantity of material
obtained from crushing the oversize stone in the deposit provided such material
is uniformly mixed with the natural uncrushed particles.
Class
D: Aggregate shall consist entirely of crushed gravel. The crushed gravel shall
be produced from material retained on a standard sieve having an opening at
least twice as large as the maximum size of aggregate particle specified.
Class
E: Aggregate shall consist of an artificial mixture of any of the above classes
of aggregate the. The use of Class E aggregate and the relative proportions of
the constituent materials shall be approved by the Engineer.
Coarse aggregate
shall be supplied in the nominal size called for in the contract and shall be
of the grading as single sized aggregate or graded aggregate of nominal size 40
mm, 20 mm, 12.5 mm and 10 mm in accordance with IS 383.
Other properties shall be as set out below:
Flakiness Index: When tested in accordance with IS 2386
Part 1, the Flakiness Index of the coarse aggregate shall be as set out
hereunder:
For
ordinary concrete : not more than 25 For
high quality concrete : not more than 15
If the Flakiness
Index of the coarse aggregate varies by more than five units from the average
value of the aggregate used in the approved trial mix, then a new set of trial mixes shall be carried out if the
workability of the mixes has been adversely affected by such variation.
Water Absorption: The aggregate shall not have water absorption of more than 2 per cent when tested as set out in IS
2386 Part 3.
Los Angeles Abrasion (LAA): The aggregate
shall have LAA not more than 45% for ordinary concrete, and not more than 35%
for high quality concrete, when tested in accordance with IS 2386 Part 4.
Aggregate Crushing Value
(ACV): The aggregate shall
have ACV not more than 30% for pavement structure and not more than
45% for other structure when tested in accordance with IS 2386 Part 4.
Alkali Aggregate Reactivity: The aggregate shall comply with IS 383/3.2
notes when tested in
accordance with IS 2386 Part 7.
(5)
Testing Aggregates
(a)
Acceptance Testing
The Contractor
shall deliver to the Engineer samples
containing not less than 50 kg of any aggregate which he proposed to use in the
works and shall supply such further samples as
the Engineer may require. Each sample shall be clearly labelled to show its
origin and shall be accompanied by all information called for in IS 2386 Part 1
to 8. Tests to determine compliance of the aggregates shall be carried out by
the Contractor in a laboratory acceptable to the
Engineer, if the
tested materials fail to comply with the Specification, further tests shall be
made in the presence of the Contractor and the Engineer.
Acceptance of the material shall be based on the results of such
tests.
All the materials
shall be accepted if the results of not less than three consecutive sets of
test executed in accordance with IS 2386 (Part 1-8) show compliance.
b) Compliance Testing/Process Control Testing
The Contractor
shall carry out routine testing of aggregates for compliance with the
Specification during the period that concrete is being produced
for the works. The tests
set out below shall be performed on aggregates from each separate source
on the basis of one set of tests for each day on which aggregates are delivered
to site provided that the set of tests shall represent
not more than 100 tons of fine aggregate and not more than
250 tons of coarse aggregate, and provided also that the aggregates are of uniform quality.
Grading: IS 2386 Part 1
Silt, Clay Contents and Organic Impurities: IS 2386 Part 2
If the aggregate
from any source is variable, the frequency
of testing shall be increased as instructed by the Engineer.
In addition to the
above routine tests, the Contractor shall carry out the following tests at the
stated frequencies:
Chloride Content:
As frequently as may be required to ensure that the proportion of chlorides in
the aggregates does not exceed the limit stated in the Specification. Sulphate
Content and Alkali Aggregate Reactivity; As frequently as may be required
according to the variability of
sulphate content and alkali reactivity assessed from the laboratory tests
carried out during the concrete mix design.
(6)
Delivery and Storage of Aggregates
Aggregates shall
be delivered to site in clean and suitable vehicles. Different type or sizes of
aggregates shall not be delivered in one vehicle.
Each type or size
of aggregate shall be stored in a separate bin or compartment having a base
such that the contamination of aggregate is prevented. Dividing walls between
bins shall be substantial and continuous so that no mixing of types or sizes
occurs.
The storage of
aggregates shall be arranged in such a way that drying out in hot weather is prevented in order to avoid sudden
fluctuations in water content. Storage of fine aggregates shall be arranged in
such way that they can drain sufficiently before use in order to prevent
fluctuations in water content of the concrete.
(7)
Water for Concrete and Mortar
Water shall be
clean and free from harmful matter and shall comply with the requirements of IS
456.
Brackish water
containing more than 1000 ppm chloride ion or 2000 ppm sulphate ion shall not be used for mixing or curing
concrete.
The Contractor shall carry out tests in compliance with IS 456 to establish compliance with Specifications.
(8)
Admixtures
(a)
General
The use of
admixtures in concrete may be required under the contract to promote special
properties in the finished concrete or may be proposed by the Contractor to
assist him in compliance with the Specification.
In all cases the
Contractor shall submit to the Engineer full details of the admixture he
proposes to use and the manner in which he proposes to add it in
the mix. The information
provided shall include:
(i) The typical
dosage, the method
of dosing, and the detrimental effects of an excess or deficiency in the dosage.
(ii) The chemical
names of the main active ingredients in the admixture.
(iii) Whether
or not the admixture contains chlorides, and if so the chloride ion content expressed as a percentage by weight of
admixture.
(iv) Whether the admixture leads to the entrainment of air when used at the manufacturer's recommended dosage, and if
so the extent to which it does so.
(v) Details of previous uses of the admixture in Nepal.
The chloride ion
content of any admixture shall not exceed 1 per cent by weight of the admixture
nor 0.02 per cent by weight of the cement in the mix.
Admixtures shall not be mixed together
without the consent
of the Engineer.
Calcium chloride
or admixtures containing calcium chloride shall not be used in pre- stressed
concrete.
Admixtures may be
supplied as liquid or as powder. They shall be stored in sealed and undamaged
containers in a dry, cool place. Admixtures shall be dispensed in liquid form
and dispensers shall be of sufficient capacity to measure at one time the full
quantity required for each batch.
(b)
Workability Agents
Workability agents shall comply
with BS 5075 and shall not have any adverse
effect on the properties of the concrete.
9.3. The Design Of Concrete
Mixes
(1)
Classes of Concrete
The classes of
structural concrete to be used in the works shall be as shown on the Drawing
and designated in following Table, in which the class designation includes two
figures. The figures indicates the characteristic strength Fck at 28 days
expressed in MPa (N/mm2 ) and the second figure is the maximal nominal size of
aggregate in the mix expressed in millimetres.
Letter M in the class designation stands for Mix, letters SM
stand for Special Mix.
Consistence of the mix, assessed through
the Slump Test where the slump is measured in millimetres, is designated as follows:
S: Stiff consistence, for slump < 40
P: Plastic
consistence, for slump > 40 and < 90
VP: Very Plastic consistence, for slump >90
and < 150 F:
Flowing consistence for slump > 150
9.3.1.1. Concrete
Classes and Strength
Classes of concrete |
Consistence |
Type of uses |
Characteri stic Strength (fck) MPa (N/mm2) |
Maximum Nominal
Size of Aggregate (mm) |
Trial mixes Minimal
Target Strength fd=1.1fck MPa (N/mm2) |
Early works test cubes |
|
Any
one result (aver, of 3
cubes) MPa (N/mm2) |
Average of 3
consecutive results MPa (N/mm2) |
||||||
M 10/75 |
S |
Ordinary |
10 |
75 |
11 |
10 |
14 |
M 10/40 |
S |
Ordinary |
10 |
40 |
11 |
10 |
14 |
M 15/20 |
S |
Ordinary |
15 |
20 |
16.5 |
15 |
19 |
M 15/40 |
S |
Ordinary |
15 |
40 |
16.5 |
15 |
19 |
M 20/20 |
S |
Ordinary |
20 |
20 |
22 |
20 |
24 |
M 20/40 |
S |
Ordinary |
20 |
40 |
22 |
20 |
24 |
M 25/20 |
S |
Ordinary |
25 |
20 |
27.5 |
25 |
29 |
M 25/40 |
S |
Ordinary |
25 |
40 |
27.5 |
25 |
29 |
(2)
Design of Proposed Mixes
Concrete mixes shall comply with relevant Clause.
The Contractor
shall design all the concrete mixes called for in the Drawing using the
ingredients which have been approved by the Engineer in compliance with the
following requirements:
(a)
The aggregate portion shall be well
graded from the nominal maximum size of stone down to the 150 micron size.
(b)
The cement content shall be such to
achieve the strength called for but in any case not less than the minimum
necessary as shown in following Tables
(c)
The workability shall be consistent
with ease of placing and proper compaction having regard to the presence of
reinforcement and other obstructions.
(d)
The water/cement ratio shall be the
minimum consistent with adequate workability but in any case not greater than
0.5 for classes of concrete from M20 to M50 taking due account of any water
contained in the aggregates. The Contractor shall
take into account that this requirement may in certain cases require the
inclusion of a workability agent in the mix.
9.3.2.1. Minimum
Cement Content
Classes of concrete |
Minimum cement
content in kg per m concrete of compacted |
||
|
Moderate exposure |
Intermediate exposure |
Severe exposure |
M15/40, M15/20 |
150 |
200 |
225 |
M20/40, M20/20 |
250 |
300 |
325 |
M25/20, M25/40 |
300 |
325 |
350 |
Note: The minimum cement contents shown
in the above table are required in order to achieve impermeability and
durability. In order to meet the strength requirements in the Specification
higher contents may be required.
The
categories applicable to the works are based on the factors listed hereunder:
Moderate exposure : Surface sheltered from severe rain, buried
concrete. Intermediate exposure : Surface exposed
to severe rain; alternate wetting
and drying;
traffic; corrosive
fumes; heavy condensation.
Severe
exposure : Surface
exposed to water having a pH of 4.5 or less,
groundwater containing sulphate.
(3)
Laboratory Trial Mixes
For each mix of concrete for which the Contractor has proposed a design, he shall prepare the number of concrete batches
specified hereunder:
Nominal composition :
3 separate batches
Modified compositions, the quantities of other constituents being unchanged:
Water : |
+10% |
1 batch |
Water : |
-10% |
1 batch |
Cement : |
+15% |
1 batch |
Cement : |
-15% |
1 batch |
Samples shall be taken
from each batch and the following action taken, all in accordance with BS 1881:
(a)
The slump of the concrete shall be determined.
(b)
Six tests cubes shall be cast from
each batch. In the case of concrete having a maximum aggregate size of 20 mm,
150 mm cubes shall be used. In the case of concrete containing lager aggregate,
200 mm cubes shall be used and in addition any pieces of aggregate retained on
a 50 mm IS sieve shall be removed from the mixed concrete before casting the
cubes.
(c)
The density of all the cubes shall
be determined before the strength tests are carried out.
(d)
All faces shall be perpendicular to each other.
(e)
Three cubes from each batch shall
be tested for compressive strength at seven days and the remaining three at 28
days.
For "Smaller Contracts works", the following compositions are suggested as a starting
basis for the Laboratory trials for one m3 of
concrete:
Concrete Class |
Characteristic Strength N/mm |
Cement (kg) |
Total aggregates (kg) |
Fine aggr./ Total Aggr. (%) |
Water (max) (lit.) |
Workability |
M 15/40-1 |
15 |
250 300 |
1900 |
35-45 |
160 |
Stiff- |
M 15/20 |
20 |
|
1875 |
35-45 |
165- |
Plastic |
M 20/20 |
|
|
|
|
170 |
Stiff |
A
"result" being the average strength of the three cubes from one
batch, the average of the three results from tests at 28 days for the nominal
composition shall not be less than the Minimal Target Strength shown in the
Table.
One result
from the modified
compositions shall not be less than the nominal strength
as shown on Table above.
(4)
Site Trials
At least
six weeks before
commencing placement of concrete in the permanent works, site trials
shall be prepared for each class of concrete specified.
For each mix of concrete for which the Contractor has proposed a design and successfully
tested in Laboratory , he shall prepare three separate batches specified
hereunder using the materials which have been approved for use in the works and
the mixing plant which he proposes to use for the works. The volume of each
batch shall be the capacity of the concrete mixer proposed for full production.
Samples shall be
taken from each batch and the action taken. The average of the three results of
tests at 28 days shall not be less than the Minimal Target Strength.
The Contractor
shall also carry out tests to determine the drying shrinkage of the concrete
unless otherwise directed by the Engineer.
Based on the
results of the tests on the Laboratory trial and site trial mixes, the
Contractor shall submit full details of his proposals for mix design to the
Engineer, including the type and source of each ingredient, and the results of
the tests on the trial mixes.
If the Engineer
does not agree to a proposed concrete mix for any reason, the Contractor shall
amend his proposals and carry out further trial mixes. No mix shall be used in
the works without the written consent of the Engineer.
(5)
Quality Control
of Concrete Production
(a)
Sampling
For each class of
concrete in production at each plant for use in the works, samples of concrete
shall be taken at the point of mixing or of deposition as instructed by the
Engineer, all in accordance with the sampling procedures described in BS 1881
and with the further requirements set out below.
Six 150 mm or 200
mm cubes as appropriate shall be made from each sample and shall be cured and
tested in accordance with BS 1881 three at seven days and the other three at 28
days. Where information samples are required, such as for post-tensioning
operations, three additional cubes shall be made.
The minimum
frequency of sampling
of concrete of each grade shall be as following: For 1-5 m3 quantity of work - 1
no. of sample
For 5-20 m3 quantity
of work - 2 no. of sample
For 20 m3 and more quantity
of work - 3 no. of sample plus one additional for
each 20m3 or part thereof.
At least one sample shall be taken from each shifts of work.
Until compliance
with the Specification has been established the frequency of sampling shall be
three times that stated above and not less than 3 samples/day for each class of
concrete in production at each plant or such lower frequency as may be
instructed by the Engineer.
(b) Testing
(i) The
slump of the concrete shall be determined for each batch from which samples are
taken and in addition for other batches at the point of production and deposition
or at the frequency instructed by the Engineer. The slump of concrete in any
batch shall not differ from the value established by the trial mixes by more
than 25 mm or one third of the value whichever is the less.
(ii) The
air content of air entrained concrete in any batch shall be within 1.5 times of the required value and the average value
of four consecutive measurements shall be within the required value expressed
as a percentage of the volume of freshly mixed
concrete.
(iii) Early
Works: Until such time as sufficient test results are available to apply the
method of control described in (iv) below, the compressive strength of the
concrete at 28 days shall be such that no single result (average of 3 cubes) is
less than the characteristic strength fck as shown in Table under the Heading
"early works test cubes" and also that the average of three
consecutive results is not less than fck +4 as shown in Table under the same
heading.
The 7-day cube
result may be used as an early strength indicator, at the discretion of the Engineer.
(iv) When at least 20 consecutive results on tested batches are available for any class
of concrete mixed in any one plant, no single result shall be less than fck +4
(N/mm2) and also the average of any group of
three consecutive results
shall not be less than fck+4 (N/mm2).
In addition
the Coefficient of Variation shall
be less than the figure
given below:
Number of batches |
Maximum coefficient of variation |
|
|
Ordinary concrete |
High quality
concrete |
After 20 tested batches
After |
18% |
15% |
50 tested
batches |
15% |
12% |
Where the Coefficient of Variation = (Standard
Deviation of the results/Average
value of the result)
(v)
Failure to comply with Requirements:
If any one result
in a group of three consecutive results is less than fck-4 (N/mm_), but the
other results of group satisfy the strength requirement, then only the batch
from which the failed result was obtained shall be deemed not to comply with
the Specification.
If the average
strength of the group is less than the strength requirement then all the
batches between those represented by the first and the last result shall be
deemed not to comply with the Specification, and the Contractor shall
immediately adjust the production procedure or the mix design subject to the agreement
of the Engineer to restore compliance with the Specification.
The Contractor
shall take necessary action to remedy concrete which does not comply with this Specification. Such
action may include but not necessarily
confined to the following :
·
Increasing the frequency of sampling until
control is again
established.
·
Carrying out non destructive testing such as ultrasonic measurements, load tests or other
appropriate methods,
·
Cutting test cores from the concrete
and testing in accordance with BS
1881
·
Carrying out strengthening or other
remedial work to the concrete where possible or appropriate.
·
Removing the concrete.
·
Accepting as sub standard
10.
WOOD WORK
10.1. Quality:
Generally the
timber shall be Sal wood unless otherwise stated of the best quality obtained
from an approved saw mill. Timber for
carpentry shall be straight and free from twist, sapwood, shakes, dead and
loose knots, worm holes, other holes, signs of decay and other defects, and
seasoned and shall comply with the requirements of IS 883-1994 All the timber
shall be seasoned and free from decay, harmful fungi and insect attacks and
from any other damage of harmful nature which will affect the strength,
durability, appearance or its usefulness for the purpose for which it is
required. The minimum compressive strength of the timber shall be 70 kg/cm2.
10.2. Kind:
The timber
shall be best quality timber
as specified in the item.
The samples of the approved timber to be used shall be
deposited in the office of Engineer for the purpose of comparison.
Colour:
The Colour shall be uniform as far as
possible, the darkness of colour amongst colour species of timber being
generally a sign of strength and durability.
Moisture:
The natural
moisture content of any untreated timber delivered to site shall not exceed
those as recommended by IS 287-1993. All timber shall be seasoned to moisture
content of not more than 22% for frames and 15% for shutter. The contractor’s
price must include for any kiln drying that may be necessary to achieve these
figures
Stacking:
As soon as the
foundation of building are laid all necessary timber, scantling shall be
brought to the site and stacked as
laid down in IS 401 - 1967 till required. All timber of assembled woodwork
shall be protected from the weather and stored in such a way as to prevent
attack by termites, insects or decay fungi for which temporary shed shall be
built. All timber shall be stored at least 750mm above ground level or more, if
deemed necessary and individual members shall be separated by strips so that
air may circulate around all four sides.
Timber for the
work shall not be brought to the site of work until the sample and approved by
the Engineer who may reject the defective timber/timber works. Any effort
like plugging, painting, using any adhesive or resinous material to hide defect shall
render the pieces, rejectable by the Engineer. Timber presented for inspection
shall clean and free from dust, mud, paint or other material, which may conceal
the defects. Cut-off ends for protection can be done after inspection with raw
linseed oil or any other materials approved by the Engineer. No timber be
painted, tarred or oiled primed without the previous permission of the
Engineer.
10.3. Sawing:
All beams and
scantling shall be sawed straight lines, planes and of uniform thickness with
full measurement from end to end and shall be swan along grain and under no
condition beams, rafters, wall plates, blocks etc. shall be sawed across grain.
They shall be sawn with such sufficient margin
as to secure specified dimensions, lines and planes
after being brought
and
dressed.
All wood work
except door/window frames or ceiling shall be painted with two coats of creosote
confirming to IS 218 1952. Any timber rejected shall at once be removed from
the site. The contractor shall be responsible up to the end of the maintenance
period for executing at his own cost all work necessary to eradicate insect
attack of timber which becomes evident, including the replacement of timber
attached or suspected of being attacked, not with standing that the timber
concerned may have already been inspected and passed as fit to use before.
10.4. Hardware
Hardware shall consist of bolts, with the necessary nuts and washers,
timber connectors, drift pins,
dowels, nails, screw nails, coach
bolts, spikes and other metal fasteners. They shall be galvanized or
un-galvanized as specified. Bolts, nuts and washers shall be mild steel and
comply with IS 1363-1992. Drift Pins
and dowels shall be mild steel. Nails shall comply with IS 723-1972. Screw
nails and screws shall comply with IS 451-1972/IS 2585-1968. Coach bolts shall
comply with IS 2609-1972. Spikes and other metal fastenings shall be of mild steel.
10.5. Holdfast
All panels except
where specified in the drawing shall be fitted with frames having steel double
breasted butt hinges. Window frames shall have three 7.5cm / 2.00 mm thick
hinges on each panel whereas the size
of hinges for door panels shall be as follows:
Width
of panels (up to 75cm) : 10cm double
breasted butt hinge, 2.00mm thick, 3 nos. Width of panels exceeding 75cm : 12.5cm
double breasts butt hinges, 2.25mm
thick, 3 nos.
Following shall be the size of the screw:
For
7.5cm hinges : 25mm long No.
8 For 10cm hinges : 30mm
long No. 9 For 12.5cm hinges : 45mm long No. 10
Above No. refers to Nettlefolds or equivalent screws
only.
Doors shall be fitted
with double-action automatic
hydraulic door closers
wherever instructed.
10.6. Tower Bolt
All tower bolts
shall be of aluminium with bolt casted monolithic with the handle. Following
shall be size of the tower bolt.
Windows Panels 15cm top and bottom Door 15cm top
15cm bottom (wherever necessary)
All screws
shall be of Nettlefold or equivalent suitable
lengths and diameter.
10.7. Handles
All doors shall be
provided with handle on both sides and all windows with handles on the inner
side only. Door handled shall be minimum 15cm clear inside and window handle
10cm clear.
All doors shall
be fitted with mortise lock of heavy quality, preferably of aluminium.
Note
A sample of
hardware (tower bolts, handles, hinges, catch and allotrope and screws) will be
displayed at the site at Project Engineer's office as the sample of desired quality
and design. The Contractor shall submit samples of hardware in writing to
Project Engineer for approval.
10.8. Construction
When ventilator is provided above
the door, full length, of the vertical
post shall be provided. Joints in the frame vertical style or
horizontal rail shall not be allowed .The unrelated edges of the frame in the
opening shall be rounded or beaded uniformly.
The rebate and the
plaster key grooves shall be provided as shown in the drawing. Vertical part of
the frame shall be embedded at least 30 mm in the masonry or concrete or
flooring. Hold fasts shall be provide as specified and any adjustment of
spacing necessary shall be erected in position and held in plumb with proper
supports from both sides and built in masonry as it is being built.
The Work shall be
as per the drawing .the timber shall be properly planned wrought and dressed in a workmanship manner.
All joinery work
shall be securely mortised and tenoned and glued with best quality waterproof glue. All sections and dimensions are to
be as shown on drawings. For all joinery work, use of nails shall not be permitted. Wood screws of appropriate size and of approved make shall be used.
Wherever practicable, means of fastening the various parts together shall be
concealed. All work (both carpentry and joinery) shall be to the dimensions
shown on the drawings.
The rate of
woodwork shall include the cost of all sawing, planning, joining, bolts, nails,
spikes, keys wedges, pins, screw etc. necessary for the framing and fixing. Joints
and portions inserted in masonry or floor shall be allowed for in the
measurement. Plugging in of holes for hold fasts shall be done in neat manner.
Any defects observed after installation shall be rejected. Sample of
workmanship shall be submitted for approval.
10.9. Timber Preservation
When described in
the contract or shown on the Drawing timber shall be treated with preservative
in accordance with the Indian Standard Code of Practice for the preservation of
timber IS 401- 1982.
10.10. Insect Damage
All timber shall
be free from live barer beetle or other insect attack when brought upon the
Site. The Contractor shall be responsible to the end of the maintenance period
for executing at his own cost all Work necessary to eradicate insect attack of
timber which becomes evident, including the replacement of timber attached or
suspected of being attacked, not with standing that the timber concerned may
have already been inspected and passed as fit for use.
10.11. Seasoning of Timber
All timber shall
be seasoned to a moisture content of not more than 22% for carpentry and 15% for joinery. The Contractor's price must
include for any kiln drying that may be necessary to achieve these figures.
10.12. Inspection and Testing
The Project
Engineer shall be given facilities for inspection of all works in progress
whether in Workshop or on Site. All timber as it arrives on the Site and not
approved by them must be removed forthwith, failing which the Employer, with
the advise of the Project Engineer, may arrange for the removal of the rejects
and impose of them as they may consider advisable at the Contractor's expenses.
Notwithstanding approval
having been given as above,
any timber incorporated in the Works found
to be in any way defective before the expiry of the maintenance period shall be
removed and renewed at the Contractor's expense. The Contractor is to allow for testing or prototypes of special
construction units and the Project Engineer shall be at liberty to select any
samples they may require for the purpose of testing i.e. for moisture content, or identification of species, strength,
etc.
Where timbers need
to be extended into a wall, they shall be thoroughly "Brush Treated"
with a wood preservative approved by the Project Engineer, and as much clear
air space maintained around the timber where it adjoins the wall as possible.
10.13. Clearing Up
The Contractor is
to clear out and destroy or remove all cut and shavings and other wood waste
from all parts of the building and the Site generally, as the work progress and
at the conclusion of the work.
10.14. Galvanizing
When described in
the contract or shown on the Drawing, all hardware shall be galvanized in
accordance with the Indian Standard Recommended Practice for Hot-Dip
Galvanizing of Iron
10.15. Carpentry and Joinery
10.15.1.
Carpentry
All carpentry
shall be executed
with workmanship of the best quality. Scantlings and boarding shall be accurately sawn and shall be of
uniform width and thickness throughout. All carpenter's work shall be left with
sawn surface except where particularly specified to be wrought.
All carpenter's
work shall be accurately set out in strict accordance with the drawings and
shall be framed together and securely fixed in best possible manner with
properly made joints. All necessary brads, nails and screws, etc. shall be
provided as directed and approved.
Actual dimensions
of scantlings for carpentry shall not vary from the specified dimensions by
more than 3mm in deficiency or excess but must be uniform throughout. Boards 25mm thick or less shall
hold up to the specified sizes. All timbers shall be as long as possible and
practicable, in order to eliminate joints.
10.15.2. Joinery
Generally all
joiner's work shall be accurately set out on boards to full size for the
information and guidance of the artisans before
commencing the respective works, with all joints, iron work and
other works
connected therewith fully delineated. Such setting out must be submitted to the Project Engineer and approved before such
respective works are commenced.
All jointer's work
shall be cut out and framed together as soon after the commencement of the
building as is practicable, but is not to be wedged up or glued until the
building is ready for fixing same. Any portions that warp wind or develop
shakes or other defects within twelve months after completion of the works
shall be removed and new fixed in their place on Contractor's own expense.
All work shall be
properly mortised, tennoned, housed, shouldered, dovetailed, notched, wedged,
pinned, braided, etc., as directed and to the satisfaction of the Project
Engineer and all properly glued up with the best quality approved glue.
Joints in joinery
must be as specified or detailed, and so designed and secured as to resist or
compensate for any stresses to which they may be subjected. All nails, springs,
etc. are to be punched and puttied. Loose joints are to be made where provision
must be made for shrinkage, glued joints where shrinkage need not be considered
and where sealed joints are required. Glue for load-bearing joints or where
there is damp conditions must be of the resin type. For non-load- bearing
joints or where dry conditions may be guaranteed casein or organic glues may be
used.
Where
Joinery work is specified to be built in, it shall be the responsibility of the
contractor to ensure that the joinery works are set to plumb and true and shall
not be damaged or displaced by subsequent operations. The contractor shall also
provide and secure suitable anchors or other fixings as per drawings and
details.
All exposed
surfaces of joinery Work shall be wrought and all arises "eased-off"
by planning and sand papering to an approved finish suitable to the specified
treatment.
Dimensions
Joinery shall hold up to the specified sizes and as
measured.
10.15.3. Fixing Joinery
All beads, fillets
and small members shall be fixed with round or oval brads on nails on nails
well punched in and stopped. All large members shall be fixed with screws; the
heads let in and palliated to match the grain. Unless otherwise specified,
plugs of external work shall be of hardwood, plugs for internal work may be of
softwood. Holes for plugging must be made with a proper drilling tool and the
holes completely filled with the plugging material.
Unless otherwise
specified all skirting, window,
grounds and backings for same,
fillets etc. shall be plugged at intervals not exceeding 60cm.
10.15.4. Budding Joiner
All door and
window frames, sills, wooden bars etc., which are fixed to brickwork, concrete
by means of grounds, lugs, etc., shall be bedded solid in mortar as previously
described and pointed with a recessed joint 6mm deep to the approval of the
Project Engineer.
Plywood’s, Blackboards, Chipboards etc., shall be of a standard
quality. They shall be bonded
with synthetic resin or "interior" type unless otherwise
stated. Where stated to be "exterior" type, they shall be
weatherproof. All exposed edges of blackboard and clipboard shall be lipped
with hardwood as described below.
Samples of all
such materials and their source of manufacture must be approved by the Project
Engineer before used in the works.
10.16. Plastic Sheeting
Shall be approved laminated
sheeting 1.5mm thick, securely fixed by means of Aerodux 185 adhesive, and in
colours approved by the Project Engineer.
10.17. Ironmongery
All locks and
Ironmongery shall be fixed with screws, etc., to match. Before the woodwork is
painted, handles shall be removed, carefully stored and re-fixed after
completion of painting and locks oiled and left in perfect working order.
Prices for fixing
locks must include for organizing master-keying systems if required and all
keys shall be labeled with door references marked on approved labels before
handling the Project Engineer on completion.
10.18. Protection of Work
The contractor
shall be responsible for the temporary doors and closing in openings necessary
for the protection of the work during progress. He shall also provide and maintain any other temporary covering required for the
protection of finished woodwork that may be damaged during the progress of the
work if left unprotected.
11.
DETAILED SPECIFICATIONS OF BUILDING WORKS
(CIVIL)
item |
Particulars |
Detailed Specification |
|
11. A. Site Preparation Works |
|||
|
General |
All
material from site clearance shall be the property of the Employer and depending on its nature
shall, as directed by the Engineer, be either a. Stockpiled for future reuse. b. disposed by controlled burning. c disposed by tipping or side casting with all lift within 30m. Topsoil,
referred to in this Clause shall mean the top 100 mm layer of soil with roots
and organic matter, which is capable of vegetation support. Measurement Clearing
and grubbing executed as per this Specification shall be measured in square
meter. Cutting
trees including removal of stumps and their roots and backfilling to required compaction shall be measured in number. For this purpose girth shall be measured
at a height 1 meter above ground. Cutting of trees up to 300
mm girth including removal of stumps
and roots and backfilling of holes with compaction shall not be measured separately. Payment Clearing
and grubbing and cutting trees shall be paid at their respective contract
unit rates which shall be the full and the final compensation to the
Contractor. The contract unit rate for cutting of trees of girth above
300 mm shall
also include handling, salvaging, piling and
disposing off the
cleared materials with
all leads and lifts. |
|
A1 |
Tree cutting |
The
Contractor shall take the necessary precautions to prevent damage to
structures and other private or public property. If necessary, trees shall be
cut in sections from the top downwards. The branches of trees to be left
standing shall be trimmed so as not to intrude into a space of 7 m above the
roadway. Such
individual trees as the Engineer may designate and mark in white paint shall
be left standing and uninjured. In order to minimize damage to trees that are
to be left standing, trees shall be felled towards the centre of the area
being cleared, if so required by the Engineer. Permission
for cutting trees must be obtained from the competent authority that may
require that trees be numbered, measured and marked in the presence of
officials from that authority. Cutting of such trees shall then be carried
out by the Contractor and the timber
stored at designated locations within the Right of Way. Felling
and cutting of trees on the site and pilling them off the site shall conform
to the requirements of the competent authority. All tree
trunks and branches in excess of 150 mm in diameter shall be cleaned
off, secondary branches cut into suitable length and |
|
|
|
stacked
at sites indicated by the Engineer. Such timber shall not be used by the Contractor
for any purpose and shall remain the property of the Employer. All
timber except such timber as can be used
and all brush, stumps, roots,
rotten wood and other refuse from the clearing and grubbing operations shall
be completely removed from within the Right of Way. Where directed by the Engineer, the area covered
by anthills shall be treated,
after excavation and before backfilling of cavities, with an approved ant control chemical. |
A2 |
Removal of roots |
In
the site all trees up to 300 mm girth, stumps and roots shall be removed to a
depth of not less than 900 mm below the finished level and a minimum of 500 mm below the original ground level
whichever is lower. Except
in borrow areas the cavities resulting from the grubbing shall be backfilled with approved material and compacted to a density
not less than the density of the surrounding ground. |
A3 |
Site cleaning |
Clearing
shall consist of the cutting, removing and disposal of all trees, bushes,
shrubs, grass, weeds, other vegetation, anthills, rubbish, fences, top organic soil not exceeding 150 mm in thickness and all other
objectionable material, resulting from the clearing and grubbing. It shall also include the removal and disposal of structures
that obtrude, encroach upon or otherwise obstruct the work. The
moving of a certain amount of soil or gravel material may be inherent to or
unavoidable during the process of clearing and no extra payment shall be made
for this. Clearing shall include the removal
of all rocks
and boulders of up to 0.15 m3 in size exposed or lying
on the surface. |
A4 |
Surface
dressing |
Conservation of Top Soil Where
suitable topsoil exists within the limits of the area to be cleared and
grubbed, the Contractor shall, if ordered by the Engineer, remove the topsoil
together with any grass and other suitable vegetation. If not used
immediately, the topsoil shall be transported and deposited in stockpiles for
later use. Conservation of Flora Where
provided for in the contract, certain designated flora encountered in the
road reserve and borrow areas shall be carefully protected by the Contractor.
In his tendered rate for Site Clearance, he shall include for the careful
removal and planting of the flora in a protected and fenced-off area and, on
completion of the road, for the
replanting of the flora in suitable positions in the road reserve in
accordance with the Engineer's instructions. Execution of Work Stumps,
embedded logs, roots and all other vegetation growth and accumulated rubbish
of whatsoever nature and all other objectionable material shall be completely
removed to a specified depth. Normally
the portions of the road reserve that fall within the limits of the road
prism, as well
as certain borrow
areas shall be cleared and/or
grubbed. Where the road reserve is to remain unfenced, the full width
of the road reserve shall be cleared and/or grubbed except |
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|
for
such trees designated by the Engineer to be left standing and uninjured. The
Contractor shall mark the boundaries of the area for clearing and grubbing
and seek the approval of the Engineer before commencement of the work. The
Engineer shall designate in detail the exact areas to be cleared and grubbed
and the time at which it shall be done. Disposal of Material Material
obtained from clearing and grubbing shall be disposed off in borrow pits
or other suitable places and be covered up with soil
or gravel as directed by the Engineer. The burning of combustible
material shall not, normally, be permitted and may only be done with the prior written approval of the
Engineer. Where
fences have to be taken down, fencing wire shall be neatly wound into reels
and all such wire, together with all fence posts and other serviceable
material from structures, etc., shall be stacked at sites indicated by the
Engineer. Re-clearing of Vegetation When
portions of the road reserve, borrow or other areas have been cleared in accordance with the
Specifications, but in the course of time, vegetation grows again during
construction, the Engineer may, if he considers it necessary, order that the
area be re-cleared. Before
the bottom layer of the embankment is made, the Contractor shall grub up and
remove any vegetation that may in the meantime have grown on the surfaces
previously cleared and grubbed. Such
re-clearing of areas previously cleared includes the removal and disposal of
grass, shrubs and other vegetation in the same manner as for the first clearing operation. No separate payment shall be made for
re-clearing of vegetation. |
A5 |
Turfing |
The
area from where the grass roots are to be obtained shall be specified by the
Engineer-in-Charge at the time of execution of the work and no royalty shall
be charged on this account from the contractor. The
soil shall be suitably moistened and then the operation of planting grass
shall be commenced. The grass shall be dibbled at 10 cm, 7.5 cm, 5 cm apart
in any direction or other spacing as described in the item. Dead grass and
weeded shall not be planted. The contractor shall
be responsible for watering and maintenance of levels and the lawn for 30 days or
till the grass forms a thick lawn free from weeded and fit for moving
whichever is later. Generally planting in other direction at 15 cm, 10 cm,
spacing is done in the case of large open spaces, at 7.5 cm spacing in
residential lawn and at 5cm spacing
for Tennis Court and sports ground lawn. During
the maintenance period, any irregularities arising in ground levels due to
watering or due to trampling by labour, or due to cattle straying thereon,
shall be constantly made up to the proper levels with earth as available or
brought from outside as necessary, Constant watch shall be maintained to
ensure that dead patches are
replanted and weeds are removed. |
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Measurements Length, breadth of the lawn
grassed shall be measured and
the area shall be calculated in sqm. correct to two places of decimal. Rate The rate shall
include of all the labour and material involved in all the operations described above. |
A6 |
Tree planting inclusive tree
guards |
In
ordinary soil, including refilling earth after mixing with oil cake, manure
and watering. Holes of circular shape in ordinary soil shall be excavated to
the dimensions described in the items and excavate
soil broken to clods of size not exceeding 75 mm in any direction, shall be
stacked outside the hole, stones, brick bats, unsuitable earth and other
rubbish, all roots and other undesirable growth met with during excavation
shall be separated out and unserviceable material removed from the size as
directed. Useful material, if any, shall be stacked properly and separately.
Good earth in quantities as required to replace such discarded stuff shall be
brought and stacked at site by the contractor. The
tree holes shall be manured with powdered Neam/castor oil cake at the
specified rate along with farm yard manure over sludge shall be uniformly
mixed with the excavated soil after the manure has been broken down to
powder, (size of particle not be exceeded 6 mm in any direction) in the
specified proportion, the mixture shall be filled in to the hole up to the
level of adjoining ground and then profusely watered and enable the soil to
subside the refilled soil shall then be dressed evenly with its surface about
50 to 75 mm below the adjoining ground level or as directed by the
Engineer-in- charge. Tree Guard The
tree guard shall be 450 mm in diameter and 1 meter high above ground level and 25 cm in below
ground level. The tree guard shall
be framed of 4 nos. 20 x 3 mm MS. Flat welded to 50x50 wire mesh. The entire tree guard shall be given two
coats of synthetic enamel paint of approved brand and manufacturer of
required shade brand and manufacturer of required shade over a priming coat
of ready mixed steel primer of approved brand and manufacturer. Measurement : The tree guard shall
be enumerated. Rate: The rate shall
include the cost of all the labour and material involved in all the
operations described above. |
A7 |
Soil Investigation |
The job includes the activities like soil investigation works, bore hole of required depth including
mobilization and demobilization of drilling
machines (Rotary or percussion), Field test (SPT, Field density test,vane
shear test), lab test (consolidation, direct shear test, unconfined
compression test, chemical test ,specific
gravity test, seive analysis, moisture content, atterbergs limits tests etc.) and preparation of soil analysis report |
11. B. Soil and
Sand Works |
||
B1, B7 |
Excavation |
Foundation
trench shall be dug to the exact width and depth and levels as indicated in
the drawings or to such lesser or greater extent as the Engineer may advice. Sides
of trenches shall
be |
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vertical.
In case the soil does not permit vertical sides, the Contractor shall protect
side with timber shoring. Excavated earth shall not be placed within 1.5
meter of the edge of the trench. The Project
Engineer may direct
the Contractor to place excavated earth at a particular site up to 30 meter away from the
building. The bottom of the trench
shall be perfectly levelled both longitudinally and transversely. The bed
shall be lightly watered and well- rammed. Excess digging if done through
mistake shall be filled with 1:4:8 concrete. Water, if any accumulated in the
trench, shall be bailed out and all necessary
precaution taken to prevent surface water from entering the trench. Soft and
defective spot in the trench shall be dug out and removed and filled with
concrete or materials prescribed by the Project Engineer. If rocks or
boulders are found during excavation, they
should be removed
and the bed trench shall be levelled and made hard by
consolidating the earth, at no extra cost. Above mentioned items or any
variation thereof from the Bills of Quantities shall be measured and valued
by the Engineer as a variation. After the
completion of foundation masonry, the remaining portion of the trench not
filled by masonry shall be filled up with earth in layers of 15cm, watered
and well-rammed. Such filling shall be free from rubbish, refuse matters and
clods, surplus earth, if any shall be removed and site shall be levelled and
dressed. Trenches
shall be measured as per drawings and rate shall be for complete Work
including trench filling, for 30 meter lead and 1.5 meter lift including all
tools and plants required for the completion of the work, removal of
boulders, side shoring, pumping, and filling in voids by mass concrete
(1:4:8). No
excavation or foundation work shall be filled in or covered up before the
inspection and approval of the Project Engineer. The
starting level for excavation shall be deemed to be ground level or such
level as may be specified by the Project Engineer, before the commencement of
the Work. Measurement Measurement of all works
will be made in m³. Measurement
for payment under the contract will be limited to the lines, grades, slopes
and dimensions shown on the Drawings or as determined by the Engineer as the
work proceeds on the basis of his evaluation of the soil/rock characteristics
and site-conditions set forth in the Clause. All
required and accepted excavation shall be measured from its original position. The volume shall
be determined in cubic meters
by average area method to be computed from the original and final
cross-sections of the completed works as per the drawings or as directed by
the Engineer. Where it is not practicable to use the above method of
measurement, the Engineer may use volumetric method or any other method that
in his opinion is best suited for accurate assessment. Any
over-excavation shall be reinstated at the risk and cost of the Contractor as
directed by the Engineer. Payment |
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Payment
for work under these clauses will be made on the basis of contract unit price
indicated in the BOQ. The payment
will be full and final
compensation for all material,
labour, and equipment to complete the works as specified. |
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This work is related
to all types of structures that require filling
with |
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specified material in the remaining volume or space
of excavation |
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left unoccupied by any permanent construction. |
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Activities involved are collection and transportation of suitable |
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material from
local borrow pits
or hill side excavation, placing
the |
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specified backfill material in layers, removal of foreign material if |
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any, watering, compacting to required density, lines and levels as |
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indicated in the drawings or as directed by the Engineer. |
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Compaction shall
proceed after the Contractor together with the |
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Engineer identify the optimum thickness of each layer
of suitable |
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material, its
optimum moisture content, and the corresponding |
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number of passes required for a roller
to arrive at the corresponding |
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OMC. Prior
to the start
of works, the contractor shall prepare a trial |
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stretch to establish the
above parameters and shall repeat
it as |
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often as necessary due to change
in layer thickness, borrow pits, |
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and /or change in equipment. The Contractor
may use the Standard |
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Specifications for Roads and Bridge Works
of GON, MWOT, DOR |
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as guide
for the above
purpose. |
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Backfill, classified according to their
nature, are presented in the |
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following Sub-Clauses. |
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Backfill in Plinth
of Building and Parking |
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This work shall consist
of filling for construction of embankment for |
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plinth of building, road works and parking area and includes |
B2,B3 B5,B6 |
Backfill |
furnishing, placing, watering, compacting and shaping suitable material obtained from approved sources
in accordance to lines, |
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levels, grades,
dimensions shown on the Drawings and or as |
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required by the Engineer. Fill material used
shall not exceed
150 |
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mm and 75 mm within the 300 mm and 150 mm of formation level |
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respectively. Fill
material shall not have organic
content value |
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exceeding 5% and soaked CBR value less than 6% unless |
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otherwise approved by the Engineer. |
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Activities involved shall be preparation of surface, scarifying, supply, |
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and laying
of suitable material in layers. Except
where material is |
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laid close
to the formation level, each layer
shall not exceed
300 |
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mm in thickness before
compaction. Each layer
of material shall |
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then be watered and compacted to 95% dry density at optimum |
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moisture content. Testing shall be carried out by sand
cone using |
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relevant BS or ASTM Standards. |
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The top level of such fill executed shall
be regarded as the |
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formation level. |
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Common Backfill In Structures |
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Common backfill
includes stacked suitable
material recovered from |
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excavations or material transported from outside. This may include |
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granular material passing through 75 mm sieve
or sandy soil.
The |
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backfill material shall be spread uniformly in layers, levelled, |
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watered and then compacted to 95% of its optimum
density in |
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layers not
exceeding 200 mm for buildings works and 250
mm for |
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others. Compaction may be done
manually or with
mechanical |
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means.
Manual compaction in each layer will be done using 2 to 5 kg rammers made of
cast-iron or wood. Mechanical compaction shall be executed with either plate compactors,
earth rammers, depending on site conditions. Compaction tests
shall be conducted with sand cones
using relevant BS or ASTM standards. Transportation And Handling Of
Excess Disposable Material This work will be required in connection with transportation of materials from
demolition works (unless otherwise specified) and excess suitable or unsuitable material from excavation. Transport will include all distance beyond
the initial lead (30m unless otherwise specified) for safe
disposal as specified by the Engineer. Activities involved will be supply of
necessary means of transport, loading, and transportation safely without damage/loss, unloading and levelling properly at disposal sites.
The disposed materials shall be laid in layers mechanically or manually compacted to the satisfaction
of the Engineer. The
excess material shall be disposed manually with or without equipment like wheelbarrows or by trucks
depending on the location
of disposal sites. Measurement Measurement
will be based first in m³ of loose volume of accepted works with 35%
deduction for voids for all leads indicated in the BOQ. The measurement will
be made at the disposal site. Payment Payment
for work under this Clause will be made on the basis of contract unit
price indicated in the BOQ.
The payment will
be full and final
compensation for all material, labour,
and equipment to complete the works as specified. |
11. C. Masonry Works |
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General |
Mortar Mortar
shall comply with IS 2250-1981; Code of Practice for preparation and use of
masonry mortar. The mortar used in work shall have the strength not less than
5 N/mm2 or 7.5 N/mm2 at 28 days as specified. However,
if provided in the Contract, cement and sand may also be mixed in specified
proportions. Cement shall be proportioned only by weight, by taking its unit weight as 1.44 ton per cubic
meter and sand shall be proportioned by volume after making due allowance for
bulking. Mixing The
mixing shall be done in a
mechanical mixer unless
hand-mixing is permitted by the Engineer. If hand-mixing is allowed, the operation shall be carried out on a
clear watertight platform. in the required proportion cement and sand shall
be first mixed dry to obtain an uniform colour. Then required quantity of
water shall be added and the mortar shall be mixed to produce workable
consistency. The mortar shall be mixed for at least three minutes after addition
of water in the case of mechanical mixing. In the case of hand
mixing, the mortal shall
be hoed back
and forth for about 10 |
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minutes
after addition of water in order to obtain uniform consistency. Only
that quantity of mortar shall be mixed at a time which can be used completely before it becomes
unworkable. Any mortar
that has become unworkable
due to loss of water before elapsing the initial setting time of cement shall
be rewet to make it workable and shall be used in the works. On no account
mortar shall be used after elapsing the initial setting time of cement. Soaking Of Bricks Bricks
shall be soaked in water for a minimum period of one hour before use.
When bricks are soaked
they shall be removed from
the tank sufficiently in advance so that at the time
of laying they
are skin dry. Such soaked
bricks shall be stacked on a clean place where they are not spoilt by dirt,
earth, etc. Laying Brickwork The
brick shall be built in English bond with upwards facing frog in case of
230mm thick brickwork (for chimney made and fair faced machine made bricks
both). The
brick shall be built in running stretcher bond with upwards facing frog in case of half brick wall
(for chimney made, traditional dachi appa brickwork and machine made both). Each
brick shall be set with bed and vertical joints filled thoroughly with mortar. Selected bricks shall
be used for
the exposed brickwork as specified under 7.1.2.
The walls shall
be taken up truly plumb.
All courses shall be laid truly horizontal and vertical joints shall
be truly vertical. Vertical joints in alternate course shall come directly
over the other. The thickness of brick courses shall be kept uniform and for
this purpose wooden straight edge with graduation giving thickness of each
brick course including joint shall be used. Necessary tools comprising of
wooden straight edge, masons sprit level, square, foot rule, plumb, line and
pins etc. shall be frequently and fully used by the masons to ensure that the
walls are taken up true to plumb, line and levels. Both
the faces of walls of thickness greater than 23cm shall be kept in proper
plane. All the connected brickwork shall be carried up nearly at one level
and no partition of work shall be raised more than one meter
above the rest of the work. Any dislodged brick
shall be removed and reset in fresh mortar. Before
commencing any brickwork, the Contractor shall confer with other trades
to ensure that
all pipes, conduits, drains, sleeves, bolts, hangers, or any other materials
necessary to be installed in the brickwork at the time it is built, have been
fixed or provided for. Joints Bricks
shall be laid that all joints are full of mortar. The thickness of joints
shall be not more than 10mm. The face joints shall be raked to a minimum depth of 7mm by a raking
tool during the progress of the work when the mortar is still green, so as to
provide proper key for the plaster or pointing to be done. Where plastering
pointing is not to be done, the joints shall be struck flush and finished at
the time of laying. The face of brickwork shall be kept cleaned and mortar
dropping removed. Jointing With
Existing Structures |
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When
fresh masonry is to be placed against existing surface of structures, the
surface shall be cleaned of all loose materials, roughened and wetted as
directed by the Engineer so as to effect a good bond with the new work. Openings Openings
in brickwork for air conditioning ducts, exhaust fans, grills pipes etc.
shall be provided at the time of laying brickwork without any extra cost. After
installation of piping, conduits, grills, etc. all openings left around pipes,
conduits, grills etc.
shall be checked and caulked with cement mortar to render the whole
work vermin proof and tidily finished. The
rates quoted are deemed to be inclusive of closing such pre determined
openings including erection and dismantling of scaffolding if required, the
placing of inserts, collars, grills etc. to be paid separately under
respective items. Curing Green
work shall be protected from rain by suitable covering. Masonry work in cement mortar shall
be kept constantly moist on all
faces for a minimum period of seven days. The top of the masonry work shall
be left flooded with water so as not to disturb or washout the green mortar. During
hot weather, all finished or partly completed work shall be covered or wetted
in such a manner as to prevent rapid drying of the brick work. Scaffolding The
scaffolding shall be sound and strong to withstand all loads likely to come
upon it. The holes which provide resting space for horizontal members shall
not be left in masonry under one meter in width or immediately near the skew
backs of arches. The holes left in the masonry
work for supporting the scaffolding shall
be filled and made good. Condition Of Equipment All
equipment used for mixing or transporting mortar and bricks shall
be clean and free from
set mortar, dirt
or other injurious foreign substances. Walling Building: Bricks shall
be wetted before
being laid and the top
of walling where left off shall be wetted before
re-commencing building. Walls to be kept wet three days after building. Bricks
shall be well buttered with mortar before being laid and the brickwork
carried up evenly course so that no part is allowed to be carried up more
than 90cm higher at any time than any other part. Cavity Walling
Building The
two layer of half brick wall with half brick cavity is cavity walling of the
building. Bricks shall be wetted before being laid and the top of walling
where left off shall be wetted before re-commencing building. Each
left brick wall
shall be connected by 10G GI links made as per design
at every five course vertically and at the 60cm |
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spacing
horizontally or as per drawing. The two courses below sill will be solid wall.
One or both
half brick wall
will be laid
in fair face
in stretcher bond. The walls are to be kept wet three days after building. Bricks
shall be well buttered with mortar before being laid and the brickwork
carried up evenly course-by-course so that no part is allowed to be carried
up more than 90cm higher at any time than any other part. Setting out Walling The
contractor shall provide proper setting- out rods and set out all work on it for corners, openings, heights, etc. And shall build
the walls and piers etc. To the width, depth and height indicated on
the drawings and as directed and approved by the Engineer in-charge. Bonding Walls Load
bearing brickwork generally shall be of Quota bond (nominal thickness 350mm)
and reinforced as shown on the detailed drawings. One brick walls (nominal
thickness 230mm) shall be in English bond and half brick walls (nominal
thickness 115mm) in Stretcher bond. No broken bricks or bats shall be used
unless required to from bond. All
propounds, quoins, reveals and other angles of walls shall be built strictly
true and square. Cement &sand shall be as before specified. Lime
shall be freshly burnt lime slaked at least one month before being used by
drenching with water, well broken up and mixed and the slurry passed through
a 3mm mesh screen to remove all lumps and impurities. Filling for Brick
work Where
brickwork cavities are specified to contain reinforcing bars they shall be
filled with concrete mix as previously described. The filling shall be placed
and consolidated in section not exceeding 90cm in height. Cavities that are
to be filled shall be kept free of all mortar dropping. Brick Lintels Lintels
over doors and under openings except where in concrete, shall be formed in
brick work by reinforcing the three concrete immediately above the opening
with steel wire reinforcement projecting 45cm at either end of the opening
and the rates are to include for any necessary centring. Putlog Holes All putlog
holes shall be not less
than one course
deep and carefully filled with bricks cut to fit
size of opening with beds and joints filled with mortar well tamped in after
scaffolding is removed. Keeping Clean The
contractor shall allow in his rates for keeping the fair-faced brickwork free
from mortar at all times and for cleaning the work at completion. Construction Joints
between Walls Where Construction joints indicated on the drawings should be filled by 25*100m flexible jute carpet
coated with bitumen and
covered by 16G galvanized steel sheet in exposed faces.
All the construction debris shall
be removed before
placing it. |
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Reinforced Brickwork All brickwork shall be reinforced with Torsteel or equivalent
reinforcement both horizontally and vertically, as per drawing
and instruction of engineer.
The reinforcement cleaned of rust
and loose flakes with a wire brush, shall be embedded thoroughly in cement mortar at every fourth course. It shall
be cast in or securely fixed to adjoining columns or walls, in a manner
approved by the Engineer. Jointing In jointing, the face joints
of the mortar
shall be worked
out while still green to give a finished surface flush with the
face of the
brick-work. The faces of brick-work shall be cleaned to remove any
splashes of mortar during the course of raising the brick-work. The
measurement of brickwork both 230mm (above 230mm, if any) and 115mm thick
shall be the product of the length, height and thickness i.e. in cubic meter
for chimney made and fair faced machine made brickwork. Deduction
for doors, windows and other openings including lintels shall be made to
arrive at the net quantity of work. Nothing shall be paid extra for forming
such openings. However, no deductions shall be made for areas less than 0.1
sqm. overall, bearing of lintels, beams, girders and hold fasts blocks but
nothing extra like form work shall be paid for embedding these. Similarly, no
deductions shall be made for chimney flue left in the walls, but nothing
extra shall be allowed for rendering for flue openings as specified. Unless
otherwise specified nothing extra shall be admissible for cutting shape other
than straight or any cutting necessary for shaping the walls to the structural design. Rate shall be inclusive of all necessary
scaffolding, watering, cutting of bricks, curing, vertical & horizontal
reinforcement within brickwork, materials and labour. |
C1 |
Machine made Bricks |
Bricks
shall be of uniform deep red or copper colour, thoroughly burnt without being
vitrified, regular in shape and size and shall have sharp and square sides and edges and parallel faces to ensure uniformity in the thickness of
the courses of brickwork. The
Brick shall be first class machine made bricks of quality approved by the
Engineer and free from grit and other impurities such as lime, iron and other
deleterious salts, conforming NS 1 2035/ IS code (latest revision). These
shall be well-burnt, sound, and hard with
sharp edges and
shall emit ringing sound when struck with a mallet. These shall be of
uniform size. The
size of the bricks shall be 24.0cm x 11.2cm x 5.7cm unless otherwise specified, with a tolerance of ± 3mm
in each direction. The compressive strength should be more than
3.5N/mm². |
C2 |
Chimney made Bricks |
The
Brick shall be first class chimney made bricks of quality approved by the
Engineer and free from grit and other impurities such as lime, iron and other
deleterious salts, conforming NS 1 2035
/ IS code (latest revision). These shall be well burnt, sound, and hard
with sharp edges
and shall emit
ringing sound when
struck with a mallet. These shall be of uniform size. The size of
the bricks shall be 22.9cm x 11.2cm x 5.5cm unless otherwise specified, with a tolerance of ± 3mm
in each direction. |
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The
compressive strength should be 3.5N/mm². The bricks shall be provided with
frogs |
C3 |
Ornamental Brick Works |
Dachi Bricks The Brick
shall be machine pressed chimney made
traditional bricks of first
class quality approved by the Engineer and free from
grit and other impurities
such as lime, iron and other deleterious salts, conforming to NS 1 2035.
These shall be well burnt, sound, and hard with sharp edges and shall emit
ringing sound when struck with a
mallet. These shall be of uniform size. The
size of the bricks shall be 21.8cm x 10.0cm x 5.6cm (dachi appa
sano) unless otherwise specified, with a tolerance of ±
2mm in each direction. The
compressive strength should be more than 3.5N/mm². Samples Samples
of each type of brick taken at random from the load shall be deposited with
the Engineer for his approval before being used in the work. All subsequent deliveries shall be up to the
standard of the sample approved. Mix Proportion For
dachi appa brickwork of 108mm thick, the mortar mix shall be in a proportion of 1:4 i.e. consisting
of one part cement and 4 parts sand and finished with surkhi pointing. Laying Brickwork All
brick shall be built in Stretcher bond. Each brick shall be set with bed and vertical joints
filled thoroughly with mortar finished in Surkhi pointing.
Selected bricks shall be used for the exposed brickwork. The walls shall be
taken up truly plumb. All courses shall be laid truly horizontal and vertical
joints shall be truly vertical. Vertical joints
in alternate course shall come directly over the other. The thickness of brick courses shall be kept
uniform and for
this purpose wooden
straight edge with graduation giving thickness of each brick course including
blade joint (thin joints) shall be used. Necessary tools comprising of wooden
straight edge, masons sprit level, square, foot rule, plumb, line and pins
etc. shall be frequently and fully used by the masons to ensure that the
walls are taken up true to plumb, line and levels. Both
the faces of walls of thickness greater than 23cm shall be kept in proper
plane. All the connected brickwork shall be carried up nearly at one level
and no partition of work shall be raised more than one meter
above the rest of the work. Any dislodged brick
shall be removed and reset in fresh mortar. Before
commencing any brickwork, the Contractor shall confer with other trades to
ensure that all pipes, reinforcement bars, conduits, drains, sleeves, bolts,
hangers, or any other materials necessary to be installed in the brickwork at
the time it is built, have been fixed or provided for. Surkhi Pointing Bricks
shall be laid such that all joints are filled properly with surkhi pointing.
The gap in the joints shall be not more than 1mm and properly pointed during
the progress of the work. The face of brickwork shall be kept cleaned and
mortar dropping removed. Putlog Holes |
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The
putlog holes (if inevitable for scaffolding), which provide resting space for
horizontal members shall
not be left
in masonry under
one metre in width or immediately near the skewbacks of arches. The
holes left in the masonry work for supporting the scaffolding shall
be filled with bricks filled with mortar to fit the size of opening
with proper beds and joints. Measurements The
measurement of traditional dachi appa work in wall shall be the product of
the length x height i.e. in square meter. The measurement of decorative and ornamental traditional
brickwork in wall shall be measured in running meter. Deduction
for doors, windows and other openings including lintels shall be made to
arrive at the net quantity of work. Nothing shall be paid extra for forming
such openings. However, no deductions shall be made for areas
less than 0.1 sqm overall, bearing of lintels, beams, girders and hold
fasts blocks but
nothing extra like
form work shall be paid for embedding these.
Similarly, no deductions shall be made for chimney flue left in the
walls, but nothing extra shall be allowed for rendering for flue openings as specified.
Unless otherwise specified nothing
extra shall be admissible for cutting
shape other than straight or any cutting necessary for shaping the walls to the structural design. Rate shall
be inclusive of all
necessary scaffolding, watering, cutting of bricks, curing, vertical &
horizontal reinforcement within brickwork, materials and labour Payment The
brick works, plastering and pointing shall be paid at their respective
contract unit rate which shall be the full and the final compensation to the Contractor as per Clause
112 to complete the work as per these
Specifications. |
C4 |
Rat Trap Bond Brick Masonry |
Rat
Trap Bond is one of the brick bonding construction techniques in the walling system.
In this type of brick bond techniques, the bricks are laid on edge
with 1:6 cement mortar as shown in the figure. Consumption of brick in
CO2 emission
in Rat trap bond in 1m3 brick work is 820/27.5 x 2.2= 65.5 kg of CO2 against 1236/27.5 x 2.2 = 99 kg of CO2
in normal English Bond. General
masonry specifications apply. |
C6, C7, C8,
C9 |
Stone Masonry Works |
The
stones to be used shall be durable and angular in shape. If boulders are used
they shall be broken into angular pieces. The stones shall be sound, hard,
and free from iron bands, spots, sand holes, flaws, shakes, cracks or other
defects. The stone shall not absorb water more than 5 per cent. The specific
gravity of the stone shall not be less than 2.50. Except otherwise described
in the contract, the length of any stone shall not exceed three times its
height. The breadth of the stone on the bed shall not be less than 150 mm nor
greater than 3/4 the thickness of the wall. At least 85% of the stones used
in masonry, except those used for chinking as chips or spalls of stones shall have individual volumes of more that 0.01
m3 The chips or spalls used including voids in the dry stone masonry shall
not be more than 20% of the stone masonry by volume. In case of mortared masonry
the total volume
of mortar and spalls taken together shall not be
more than 30% of the mortared masonry. Representative samples of the stones
intended for use in the works shall be submitted to the Engineer for prior
approval. Further representative samples shall be submitted for approval
whenever there is a change in the type or strength of the rock that the
Contractor intends to use in masonry work. Mortar Mortar for
masonry shall conform
to provisions under
brick works. Construction The
method of construction described herein shall hold good in all Clauses of
this Section, wherever applicable. General Construction shall
be carried out
in accordance with
I.S. 1597-1992, Code of
Practice for construction of stone masonry, Part 1 Rubble stone masonry or
Part 2 Ashlar Masonry as appropriate. All stratified
stone possessing bedding planes shall be laid with its natural bed as nearly
as possible at right angles to the direction of load. In the case of arch
rings, the natural bed shall be radial. Facework groins shall be built to a
height not exceeding one meter in advance of the main body of the work and
adjacent walling stepped down on either side. Masonry face work between the groins shall then be built to a height
not exceeding 500 mm above the backing which shall then be brought up level
with the completed facework. At no time shall the backing be built up higher
than the facework. |
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Except
for dry rubble walling, all joints (gaps) shall be sufficiently thick to
prevent stone to stone contact and the gaps shall be completely filled with
mortar. Stones shall be clean and sufficiently wetted before laying to
prevent absorption of water from mortar. Placing
loose mortar on the course and pouring water upon it to fill the gaps in
stones shall not be allowed. Mortar shall be fluid, mixed thoroughly and then
poured in the joints. No dry or hollow space shall be left anywhere in the
masonry and each stone shall have all its faces completely covered with
mortar of the thickness as specified for joints. The bed which
is to receive the stone shall be cleaned, wetted and covered with a layer
of fresh mortar.
All stones shall be laid full in |
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mortar
both in bed and vertical joints and settled carefully in place with a wooden
mallet immediately after placement and solidly embedded in mortar before it
has set. Clean and wet chips and spalls shall be wedged into the mortar
joints and bed whenever necessary to avoid thick joints or bed of mortar.
When the foundation masonry is laid directly on rock, the bedding face of the
stones of the first course shall be dressed to fit into rock snugly when
pressed down in the mortar bedding over the rock. For masonry works over
rock, a levelling course of M15/40 or M15/20 concrete 100mm thickness shall
be laid over rock and then stone masonry work shall be laid without
foundation concrete block. In
case, any stone already set in mortar is disturbed or the joints broken, it
shall be taken out without disturbing the adjoining stones and joints. Dry mortar and stones thoroughly cleaned from the
joints and the stones shall be reset in fresh mortar. Sliding one
stone on top of another which is freshly laid shall not be allowed. Shaping
and dressing of stone shall be done before it is laid in the work. Dressing
and hammering of the laid stones which will loosen the masonry shall not be
allowed. Building
up face wall tied with occasional through stones and filling up the middle
with stones spalls and chips or dry packing shall not be allowed. Vertical
joints shall be staggered. Distance between the nearer vertical joints of upper layer
and lower layer
in coursed rubble masonry
shall not be less than half the height of the course. Masonry in a structure between two expansion joints shall be carried
up nearly at one uniform level throughout but when breaks are unavoidable the masonry shall
be raked in sufficiently long steps to facilitate jointing of old and new work.
The stepping of raking shall not be more than 45 degrees
with the horizontal. Masonry
shall not be laid when the air temperature in the shade is less than 3°C.
Newly laid masonry shall be protected from the harmful effects of weather. Ashlar All
stones shall be dressed to accurate planes on the beds and joints and they
shall be fair and neatly or fine tooled on the face unless otherwise
described in the contract. Block-In-Course Beds
and joints shall be squared and dressed for a distance of at least 220 mm
from the exposed face. Bond stones shall form at least one sixth of the area
of the exposed face and shall extend at least 900 mm into the wall or for the
full thickness of the wall if the latter is less than 900 mm. Unless
described in the contract as tooled or drafted, the exposed face of all
stones shall be blocked and left rough.
Arises shall be dressed square
at all beds
and joints. Square Rubble-Coursed Or Broken Courses All
stones shall be truly squared and dressed for a distance at least 120 mm from
the face of the wall. Bond stones shall be provided at the rate of at least
one to every 0.8 m2 of exposed face and shall measure not less than 150 mm x 150 mm on the face and not less than 450 mm in length or the full thickness of the wall, whichever is |
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the
less. Vertical joints in any layer shall be broken in the next layer and the
horizontal lapping of the stones shall not be less than 100 mm. Random Rubble - Coursed Or
Uncoursed All
stones shall be carefully set with a bond stone provided at the rate of at
least one to every 0.9 m2 of exposed face. Bond stones shall measure not less than
150 mm x 150 mm on the
exposed face and not less
than 450 mm in length or the full thickness of the wall, whichever is the
less. Dry Random Rubble Dry
random rubble masonry shall be constructed generally to the requirements of
coursed random rubble masonry but with the omission of mortar. All stones
shall be carefully shaped to obtain as close a fit as possible at all beds
and joints, any interstices between the stones being filled with selected
stone spalls. The stones in courses shall be laid perpendicular to the batter
face. The exposed tops or capings of dry rubble structures shall be formed as
shown on the Drawing. Composite Random Rubble Materials
for composite random rubble shall comply with relevant Clauses. The dry stone
insets shall be constructed when
the level of the surrounding mortared masonry
surround has reached the top of the dry stone inset. Test And Standard Of Acceptance Before
laying any mortar, the Contractor shall make six sets of mortar test cubes
from each source of sand to demonstrate the compliance of the mix to the
specified strength. Each set shall comprise
six cubes, three
to be tested at 7 days and the other
to be tested at 28 days. During
construction, the Contractor shall make and test mortar cubes at the rate of
three cubes for every 10 m3 of masonry to assess the strength subject to a
minimum of 3 cubes samples for a days work. Testing of cubes shall be in
accordance with IS 2250. The stones shall be tested for the water absorption
as per IS: 1124 and it shall not be more than 5 percent. The stones shall
also be tested for Specification gravity and it shall not be less than 2.65.
Sand shall be tested as directed by the Engineer. At least 3
set of tests for stone and sand shall be conducted for every source. About
one square meter (1mx1m) measured in front face of the completed stone
masonry in every 200 sq.m or part of it shall be dismantled during the
process of construction up to complete depth and the aggregate volume of the
stones having volume more than 0.01m3 shall be obtained by the method of
displacement of water to find the
volume of spalls and mortars in the case of mortared masonry and the volume
of spalls and voids in the case of dry masonry. The dismantling shall be made
in such a manner that the quality of the surrounding work is least affected.
While dismantling, the tightness of the joints shall also be compared with
the thickness of joints as specified for assessment of the quality of work.
If the volume of spalls and mortars is more than the specified volume and/or the
joints are not
filled completely with mortar, then
the entire work which
the sample and test represent shall be rejected. |
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The
dismantled portion shall be made good by the Contractor at his own cost after
completion of the test. Measurement Stone masonry
shall be measured in cubic meters.
The pointing shall be
measured in sq.m. Payment The stone
masonry shall be paid at the respective contract unit prices which
shall be the full and the final
compensation to the Contractor |
C10 |
Stone Filling Works |
Stone
filling shall be done as stone masonry works in general but with the omission
of mortar. All stones shall be carefully shaped to obtain as close a fit as
possible at all beds and joints, any interstices
between the stones being filled with selected stone spalls. The stones in courses shall
be laid perpendicular to the batter face. |
C11 |
Glass Block |
Glass
blocks: Solid or hollow Glass
blocks of 190mm x 190mm x 80mm or size as specified and of approved color and
shape and shall be used. Blocks shall be made from structural glass annealed
to withstand rigorous use of material. The bricks shall
be impervious to grease,
chemicals, moisture and shall not change its color with age. Mortar: 1
part Portland Cement, 1 part lime, and 4-1/2 to 6 times parts of fine sand
passing No. 20 sieve and free of iron compounds to avoid stains; add integral
type waterproofed to increase waterproof qualities of the mortar. Mortar
shall be mixed drier than normal and only an amount that will be used in 1/2
to 1 hour. Glass block will not
absorb water the same as brick. Re-tempered mortar shall not be use in any
case. Installation Surfaces shall
be cleaned thoroughly prior to installation. Glass
block panels shall be installed into four side prepared opening, shall never
be made to carry loads other than their own weight. Glass blocks shall not be
tapped with steel tools. Glass
block panels shall never be freestanding. Masonry with glass blocks more than
30 mm high, every horizontal joint should be reinforced with galvanized
expanded metal strips. Blocks masonry shall not exceed 9m2 (vertical
dimension not to exceed 3m) Uniform
joint width of 1/4 inch (6 mm) plus or minus 1/8 inch (3 mm). shall be maintained with maximum
variation from plane of unit to next unit - 1/32 inch (.80 mm) and maximum variation of panel from plane -
1/16 inch (1.6 mm).When mortar has set, pack backer rod in jamb and head
channels. Recess to allow for sealant. The
construction shall be so executed that there is complete freedom of movement
of the panel within the inframing members. Provision for expansion shall be
made along the jambs and the head
of each panel and there shall be proper anchorage of panel at head, sill
and jamb. |
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Cleaning Remove
excess mortar from glass surfaces with a damp cloth before set occurs. The
glass block wall shall be left clean and unblemished condition. The residue
of cement on the glass surface let from mortar/ tiling grout shall be removed
by use of proprietary cement stain remover. Hydrofluoric acid or derivatives
must not be used. No scratch marks of blades shall be seen in the glass surface. Protection Protect
installed products shall be protected until completion of project. Damaged
products shall be Touched-up, repaired or replaced before Substantial
Completion Measurement/ payment Measurement
shall be in square meter for specified thickness of masonryor nos of glass blocks as specified in the BOQ. Rate shall include
materials, mixing, laying, finishing, and labour etc., all complete. |
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11. D. Concrete Works |
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D1-D8 |
General |
Mixing Concrete Before
any batching, mixing, transporting, placing, compacting and finishing and
curing the concrete ordered or delivered to site, the Contractor shall submit
to the Engineer full details including Drawing of all the plant which he proposes to use and the arrangements
he proposes to make. Concrete
for the works shall be batched and mixed in one or more plants or concrete
mixer unless the Engineer agrees to some other arrangement. If concrete
mixers are used, there shall be sufficient number of mixtures including stand
by mixers. Batching
and mixing plants shall be complying with the requirements of IS 1791 and
capable of producing a uniform distribution of the ingredients throughout the
mass. Truck mixers shall comply with the requirements of IS 4925
and shall only
be used with
the prior approval of the Engineer. If the plant
proposed by the Contractor does not fall within the scope of IS 1791 it shall
have been tested in accordance with IS 4634 and shall have a mixing
performance within the limits of IS 1791. All
mixing operations shall be under the control of an experienced supervisor. The
aggregate storage bins shall be provided with drainage facilities arranged so
that the drainage water is not discharged to the weigh hoppers. Each bin
shall be drawn down at least once per week and any accumulations of mud or
silt shall be removed. If
bulk cement is used, the scale and weight hopper for cement shall be distinct
from the scale and weight hopper for aggregates. Cement
and aggregates shall be batched by weight. Water may be measured by weight or
volume. The
weighing and water dispensing mechanisms shall be maintained in good order. Their accuracy shall be maintained within the tolerances described in IS 1791 and not more than plus or minus one |
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percent,
and checked against accurate weights and volumes when required by the
Engineer. The
weights of cement and of each size of aggregate and the weight or volume of
water as indicated by the mechanism employed shall be within a tolerance of
plus or minus three per cent of the respective weight per batch agreed by the
Engineer. The
Contractor shall provide standard test weights at least equivalent to the
maximum working load used on the most heavily loaded scale and other
auxiliary equipment required for checking the satisfactory operation of each
scale or measuring device. Tests shall be made by the Contractor in the
presence of the Engineer during the site trials described in Sub-clause 604
(4) and then at intervals to be determined
by the Engineer but not less than once per three months. The Contractor shall
furnish the Engineer with copies of the complete results of all check tests
and shall make any adjustments, repairs or replacements necessary to ensure
satisfactory performance. The
nominal drum or pan
capacity of the mixer shall
not be exceeded. The
turning speed and the mixing time shall be as recommended by the
manufacturer, but in addition, when water is the last ingredient to be added,
mixing shall continue for at least one minute after all the water has been
added to the drum or the pan. The
blades of pan mixers shall be maintained within the tolerances specified by
the manufacturer of the mixer and the blades shall be replaced when it is no
longer possible to maintain the tolerances by adjustment. Mixers
shall be fitted with an automatic recorder registering the number of batches
discharged. The
water to be added to the mix shall be reduced by the amount of free water
contained in the coarse and fine aggregates. This amount shall be determined
by the Contractor by a method agreed by the Engineer immediately before mixing
begins each day and thereafter at least once per hour and for each delivery of aggregates
during concreting. When the correct quantity of water, determined as set out
in the Specification, has been added to the mix, no further water shall be
added, either during mixing or subsequently. Mixers
which have been out of use for more than 30 minutes shall be thoroughly
cleaned before any fresh concrete is mixed. Mixers shall be cleaned out before changing to
another type of cement. Transportation Of Concrete The
concrete shall be discharged from the mixer and transported to the works by
means which shall prevent adulteration, segregation or loss of ingredients,
and shall ensure that the concrete is of the required workability at the point and time of placing. The loss of slump between discharge from the mixer and placing shall be
within the tolerances. The
capacity of the means of transport shall not be less than the full volume of
a batch. The
time elapsing between mixing transporting placing and compaction altogether of a batch of concrete
shall not be longer than the initial setting time of the concrete. If the placing
of any batch
of |
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concrete
is delayed beyond this period, the concrete shall not be placed in the works. Placing Of Concrete Consent for
Placing Concrete
shall not be placed until the Engineer's consent has been given in writing.
The Contractor shall give the Engineer at least two full working day notice of his intention to place concrete. If
concrete placing is not commenced within 24 hours of the Engineer's consent the Contractor shall
again request consent as specified above. Preparation of Surface
to Receive Concrete Excavated
surfaces on which concrete is to be deposited shall be prepared as set out in
relevant Section Existing concrete surfaces shall be prepared before
deposition of further concrete they shall be clean, hard and sound and shall
be wet but without any free-standing water. Any
flow of water into an excavation shall be diverted through proper side drains
to a sump or be removed by other suitable method which will prevent washing
away the freshly deposited concrete or any of its constituents. Any under
drain constructed for this purpose shall be completely grouted up when they
are no longer required by a method agreed by the Engineer. Unless
otherwise instructed by the Engineer surfaces against which concrete is to be
placed shall receive prior coating of cement slurry or mortar mixed in the
proportions similar to those of the fines portion in the concrete to be
placed. The mortar shall be kept ahead of the concrete. The mortar shall be
placed into all parts of the excavated surface and shall not be less than 5
mm thick. If
any fissures have been cleaned out they shall be filled with mortar or with concrete as instructed by the
Engineer. The
amount of mortar placed at one time shall be limited so that it does not dry
out or set before being covered with concrete. Placing Procedures The
concrete shall be deposited as nearly as possible in its final position. It
shall be placed so as to avoid segregation of the concrete and displacement
of the reinforcement, other embedded items or formwork. It shall be brought
up in layers approximately parallel to the construction joint planes and not
exceeding 300 mm in compacted thickness unless otherwise permitted or
directed by the Engineer, but the layers shall not be thinner than four times
the maximum nominal size of aggregate. When
placing on a nearly horizontal surface, placing shall start at the lower end
of the surface to avoid de-compaction of concrete. Layers
shall not be placed so that they form feather edges nor shall they be placed
on a previous layer which has taken its initial set. In order to comply with
this requirement, another layer may be started before initial set of the
preceding layer. All
the concrete in a single bay or pour shall be placed as a continuous operation. It shall be
carefully worked round all obstructions, irregularities in the foundations and the like
so that all parts are completely full of compacted concrete with no segregation or |
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honey
combing. It shall also be carefully worked round and between water stops,
reinforcement, embedded steelwork and similar items which protrude above the
surface of the completed pour. All work shall
be completed on each batch of concrete before its initial set commences and
thereafter the concrete shall not be disturbed before it has set hard. No
concrete that has partially hardened during transit shall be used in the
works and the transport of concrete from the
mixer to the point of placing shall
be such that
this requirement can
be complied with. Concrete
shall not be placed during rain which is sufficiently heavy or prolonged to
wash mortar from coarse aggregate on the exposed faces of fresh concrete.
Means shall be provided to remove any water accumulating on the surface of
the placed concrete. Concrete shall not
be deposited into such accumulations of water. In dry weather, covers
shall be provided for all fresh
concrete surfaces which are
not being worked on. Water shall not be added to concrete for any reason. When concrete is discharged from the place
above its final
deposition, segregation shall be prevented by the use of chutes, down
pipes, trunking, baffles or other appropriate devices. Forms
for walls shall be provided with openings or other devices that will permit
the concrete to be placed in a manner that will prevent segregation and accumulations of hardened concrete on the formwork or reinforcement above the
level of the placed concrete. When
it is necessary to place concrete under water the Contractor shall submit to
the Engineer his proposals for the method and equipment to be employed. The
concrete shall be deposited either by bottom-discharging watertight
containers or through funnel-shaped tremies which are kept continuously full
with concrete in order to reduce to a minimum the contact of the concrete
with the water. Special care shall be taken to avoid segregation. If
the level of concrete in a tremie pipe is allowed to fall to such extent that
the water enters the pipe, the latter shall be removed from the pour and
filled with concrete before being again lowered into the placing position.
During and after concreting under water, pumping or de-watering in the
immediate vicinity shall be suspended if there is any danger that such work will disturb the freshly placed
concrete. Interruptions to Placing If
the concrete placing is interrupted for any reason and the duration of the interruption cannot be forecast
or is likely to be prolonged, the Contractor shall immediately take the
necessary action to form a construction joint so as to eliminate as far as
possible feather edges and sloping top surfaces and shall thoroughly compact
the concrete. All work on the concrete shall be completed before elapse of
initial setting time and it shall not thereafter be disturbed until it is
hard enough to resist damage. Plant and materials to comply with this
requirement shall be readily available at all time during concrete placing. Before concreting is resumed after
such an interruption the Contractor
shall cut out and remedy
all damaged or un-compacted concrete, |
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feather
edges or any undesirable features and shall leave a clean sound surface
against which the fresh concrete may be placed. If
it becomes possible to resume concrete placing without contravening the
Specification and the Engineer consents to resumption, the new concrete shall
be thoroughly worked in and compacted against the existing concrete so as to
eliminate any cold joints. In
case of long interruption concrete shall be resumed as directed by Engineer. Dimensions of Pours Unless
otherwise agreed by the Engineer, pours shall not be more than two meters high
and shall as far as possible have a uniform thickness over the plan area of
the pour. Concrete shall be placed to the full planned height of all pours
except in the circumstances described. The Contractor shall plan the
dimensions and sequence of pours in such a way that cracking of the concrete
does not take place due to thermal or shrinkage stresses. Placing Sequence The
Contractor shall arrange that the intervals between successive lifts of concrete in one Section of the works
are of equal duration. This duration shall not be less than three days or not more
than seven days under temperate
weather conditions unless otherwise agreed by the Engineer. Where
required by the Engineer to limit the opening of construction joints due to
shrinkage, concrete shall not be placed against adjacent concrete which is
less than 21 days old. Contraction
gaps in concrete shall be of the widths and in the locations as shown
on the Drawing and they shall
not be filled
until the full time
interval shown on the Drawing has elapsed. Compaction Of Concrete Concrete
shall be fully compacted throughout the full extent of the placed layer. It
shall be thoroughly worked against the formwork and around any reinforcement
and other embedded item, without displacing them. Care shall be taken at
arises or other confined spaces. Successive layers of the same pour shall be
thoroughly worked together. Concrete
shall be compacted with the assistance of mechanical immersion vibrators,
unless the Engineer agrees another method. Immersion
and surface vibrators shall operate at a frequency of between 70 and 200
hertz. The Contractor shall ensure that vibrators are operated at pressures
and voltages not less than those recommended by the manufacturer in order
that the compactive effort is not reduced. A
sufficient number of vibrators shall be operated to enable the entire
quantity of concrete being placed to be vibrated for the necessary period and, in addition, stand-by vibrators shall
be available for instant
use at each place where concrete is being placed. Vibration
shall be continued at each point until the concrete ceases to contract, air
bubbles have ceased to appear, and a thin layer of mortar has appeared on the surface. Vibrators shall not be used
to move concrete
laterally and shall be withdrawn slowly to prevent
the |
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formation of voids. The
vibrators shall be inserted vertically into the concrete to penetrate the
layer underneath at regular spacing which shall not exceed the distance from
the vibrator over which vibration is visibly effective and some extent of
vibration is overlapped. Vibration
shall not be applied by way of reinforcement nor shall the vibrators be
allowed to touch reinforcement, sheathing ducts or other embedded items. Coarse Aggregate As per item (4)
page 31 Fine Aggregate As per item (3)
page 31 Cement As per item (2)
page 30 Water As per item (7)
page 33 Tests Regular Slump test should be
carried out to control the addition of water and to maintain required
consistency. Curing Of Concrete General Concrete
shall be protected during the first stage of hardening from loss of moisture
and from the development of temperatures differentials within the concrete
sufficient to cause cracking. The methods used for curing shall not cause
damage of any kind to the concrete. Curing
shall be continued for as long as may be necessary to achieve the above
objectives but not less than seven days or until the concrete is covered by successive construction whichever is
the shorter period. The above
objectives shall be dealt with
but nothing shall
prevent both objectives
being achieved by a single method where circumstances permit. The
curing process shall commence as soon as the concrete is hard enough to
resist damage from the process. In the case of large areas or continuous
pours, it shall commence on the completed Section of the pour before the rest
of the pour is finished. Loss of Moisture Exposed concrete surfaces shall be closely covered with impermeable
sheeting, properly secured to prevent its removal by wind and the development
of air spaces beneath it. Joints in the sheeting shall be lapped by at least
300 mm. If
it is not possible to use impermeable sheeting, the Contractor shall keep the
exposed surfaces continuously wet by means of water spray or by covering with
a water absorbent material which shall be kept wet, unless this method conflicts with provisions of relevant
Sub- clause. Water used for
curing shall be of the same quality as that used for mixing. |
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Formed
surfaces may be cured by retaining the formwork in place for the required
curing period. If
instructed by the Engineer, the Contractor shall, in addition to the curing
provisions set out above provide a suitable form of shading to prevent the direct rays of the sun reaching the concrete surfaces for at least the
first four days of the curing period. Limitation of Temperature Differentials The Contractor shall limit the
development of temperature differentials in concrete after placing by any means
appropriate to the circumstances including the following: Limiting concrete temperatures at placing); Use of low heat
cement for mass
concreting, subject to the agreement of the Engineer; Leaving
formwork in place during the curing period. Steel forms shall be suitably
insulated on the outside; Preventing
rapid dissipation of heat from surfaces by shielding from wind. Protection Of Fresh
Concrete Freshly
placed concrete shall be protected from rainfall and from water running over the surface until it
is sufficiently hard to resist damage from these causes. Concrete placed
in the works
shall not be subjected to any loading including traffic until it has
attained at least its characteristic strength. Concreting In Hot Weather General The
Contractor shall prevent damage to concrete arising from exposure to extreme
temperatures, and shall maintain in good working
order all plant and equipment required for this purpose. In
the event that conditions become such that even with the use of equipment the
requirements cannot be met, concrete placing shall immediately cease until
such time as the requirements can again be met. Concrete Placing in Hot Weather During
hot weather the Contractor shall take all measures necessary to ensure that the temperature of concrete at the time of placing in the works does
not exceed 30°C and that the concrete does not lose any moisture during
transporting and placing. Such
measures may include but are not necessarily limited to the following:- Shielding aggregates from direct sunshine. Use of a mist water spray on
aggregates. Sun shields on mixing plants
and transporting equipment. Surfaces
in which concrete is to be placed shall be shielded from direct sunshine and
surfaces shall be thoroughly wetted to reduce absorption of water from the
concrete placed on or against them. After
concrete has been placed, the selected curing process shall be commenced as
soon as possible. If any interval occurs between completion of placing and
start of curing, the concrete shall be closely covered during the interval
with polythene sheet to prevent loss of moisture. Construction Joints Whenever concrete is to be bonded to other concrete which has |
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hardened,
the surface of contact between the Sections shall be deemed a construction
joint. Where
construction joints are shown in the Drawing, the Contractor shall form such
joints in such positions. The location of joints which the Contractor requires to make for the purpose of
construction shall be subject to the approval of the Engineer. Construction joints shall
be in vertical or horizontal planes
except in sloping slabs where they shall
be normal to the exposed surface or elsewhere where the Drawing requires a
different arrangement. Construction
joints shall be arranged as to reduce to a minimum the effects of shrinkage
in the concrete after placing, and shall be placed in the most advantageous
positions with regard to stresses in the structures and the desirability of
staggering joints. Feather
edges of concrete at joints shall be avoided. Any feather edges which may
have formed where reinforcing bars project through a joint shall be cut back
until sound concrete has been reached. The
intersections of horizontal and near horizontal joints and exposed faces of
concrete shall appear as straight lines produced by use of a guide strip
fixed to the formwork at the top of the concrete lift, or by other means
acceptable to the Engineer. Construction
joints formed as free surfaces shall not exceed a slope of 20 per cent from the horizontal. The surface of the fresh
concrete in horizontal or near horizontal joints shall be thoroughly cleaned and roughened by means of
high pressure water, and air jets
or wire brush, when the concrete is hard enough to withstand the treatment
without the leaching of cement. The
surface of vertical or near vertical joints shall be similarly treated if circumstances permit the removal of
formwork at a suitable time. Where
concrete has become too hard for the above treatment to be successful, the
surface whether formed or free shall be thoroughly scrabbled by mechanical
means, manually or wet sand blasted and then washed with clean water. The indentations
produced by scrabbling shall not be less than 10 mm deep and shall be away
from the finished face by 40mm. If
instructed by the Engineer the surface of the concrete shall be thoroughly
brushed with a thin layer of mortar composed of one part of cement to two parts of sand by weight
immediately prior to the deposition of fresh concrete. The mortar shall be
kept just ahead of the fresh
concrete being placed and the fresh layer of concrete shall be thoroughly and
systematically vibrated to full depth to ensure complete bond with the
adjacent layer. No mortar or concrete shall be placed until the joint has
been inspected and approved by the Engineer. Records Of Concrete Placing Records
of the details of every pour of concrete placed in the works shall be kept by
the Contractor in a form agreed by the Engineer. These records shall include
class of concrete, location of pour, date and duration of pour, ambient
temperature and concrete temperature at time of placing and all relevant
meteorological information such as rain, wind etc., moisture
contents of the aggregates, details
of mixes, |
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batch
numbers, cement batch number, results of all tests undertaken, part of the
structure and place where test cube samples are taken from. The
Contractor shall supply to the Engineer four copies of these records each
week covering work carried out the preceding week. In addition he shall
supply to the Engineer monthly histograms of all 28 day cubes strength
results together with cumulative and monthly standard deviations, Coefficient
of Variation, and any other information
which the Engineer may require concerning the concrete placed in the works. No Fines Concrete No
Fines concrete (NF concrete) is intended for use where a porous concrete is required
and shall only be used where shown on the Drawing or instructed by the
Engineer. The
mix shall consist of Ordinary Portland cement and aggregate complying with
this Specification. The aggregate size shall be 40 mm to 10 mm only. The
weight of cement mixed with 0.3 cubic meters of aggregate shall not be less
than 50 kg. The quantity of water shall not exceed that required to produce a
smooth cement paste which will coat evenly the whole of the aggregate. Hand Mixed Concrete Concrete
for structural purposes shall not be mixed by hand. Where non structural
concrete is required, hand mixing may be carried out subject to approval of
the Engineer. For
making hand mixed concrete, cement, sand and aggregate shall be batched
separately by volume or by weight as applicable.Mixing shall be done in
masonary platform or sheet iron tray. Then
cement and sand shall
be mixed dry
to uniform colour. The aggregate shall
be stacked in a proper shape upon which cement sand mix shall be
spread and whole mix shall be turned up and down to have uniform mix of all
ingredients. Then water shall be added and shall be mixed to uniform consistency. For
hand mixed concrete the specified quantities of cement shall be increased by
10% and not more than 0.25 cubic meters shall be mixed at one
time. During windy
weather precautions shall
be taken to prevent cement from being blown away
in the process of gauging and mixing. Early Loading No
load shall be applied to any part of a structure until the specified curing
period has expired, and thereafter loading shall be allowed after approval by the Engineer. The
Engineer's decision shall be based on the type of load to be applied, the age
of concrete, the magnitude of stress induced and the propping of the
structure. No
structure shall be opened to traffic until test cubes have attained the
specified minimum 28 days strength Measurement
Concrete Concrete
laid in place as specified in the Drawing or directed by the Engineer shall
be measured in cubic meter separately for each class. No deduction shall be
made in the measurement for: bolt holes, pockets, box outs an cast in components
provided that the volume of each is less than 0.15 cubic meters; |
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mortar
beds, fillets, drips, rebates, recesses, grooves, chamfers and the like of
100 mm total width or less; reinforcement Blinding Concrete/Non Structural Concrete Blinding
concrete laid in place shall be measured in cubic meter. No deduction shall
be made for openings provided that the area of each is less than 0.5 square meters. Blinding concrete over hard
material shall be measured as the volume used provided that the maximum
thickness of 150 mm allowed for over break is not exceeded. Admixtures, Workability and Hardening Agents Measurement
of these items shall be carried out as specified in the contract. Concrete Every
class of concrete shall be paid as per respective contract unit rate. The respective rate shall also
include the cost of: Admixtures and workability agents
including submission of details
unless specified. Class of UF1,2 or 3 surface finish. Laying
to sloping surfaces not exceeding 15° from the horizontal and to falls. Formwork to lean concrete. Placing and
compacting against excavated surfaces where required including any additional
concrete to fill over break and working space. Complying with the
requirements of Clauses 2001 to 2013,1806 and 1807. Admixtures, Workability and Hardening Agents Payment shall
be made at contract unit rate which
shall be the full and the final compensation to the
Contractor for all specified in the contract. |
D1 |
Non- structural
Concrete |
Non-structural
concrete (NS concrete) shall be used only for non structural purposes where
shown on the Drawing. NS
concrete shall be compound of ordinary Portland cement and aggregates
complying with this Specification. The
weight of cement mixed with 0.3 cubic meters of combined aggregate shall not
be less than 50 kg. The mix shall be proportioned by weight or by volume. The maximum aggregate size shall be 40 mm nominal. The
concrete shall be mixed by machine or by hand to a uniform colour and
consistency before placing. The quantity of water used shall not exceed that
required to produce a concrete with sufficient workability to be placed and
compacted where required. The concrete
shall be compacted by hand towels or rammers or by mechanical vibration. |
D9 |
Reinforcemen
t |
Reinforcement
as plain bars and deformed bars and steel fabric shall comply with the
following Indian Standards. IS 1786 for high strength deformed steel bars and wires.
IS 1566 for steel mesh fabric. IS 432
mild steel and
medium tensile steel
bars. All reinforcement shall be from an approved manufacturer and, if required by the Engineer, the Contractor shall submit the ISI |
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certification
mark or other test certificate from the manufacturer acceptable to the
Engineer. The Contractor shall furnish all
information as manufacturer's certificate, invoice, and other relevant
details to ensure the quality of steel. The
reinforcements shall have no crack, scale or rust or foreign particles that
will destroy or reduce the bond. The bars shall be accurately bent and formed
to the dimension indicated in the Drawings. The Contractor shall prepare bending
schedules for each structure and calculate the weight of the reinforcement.
The schedule of bars and the calculations shall be submitted to the Engineer
for approval. Binding
wire used to bind reinforcements shall be annealed galvanized binding wire of 20 gauges. The
sampling and frequency of testing shall be as set out in the NS 84-2042 and
NS 191-2045. All reinforcement not complying with the Specification shall be
removed from site. Storage of Reinforcement All
reinforcement shall be delivered to site either in straight lengths or cut
and bent. No reinforcement shall be accepted in long lengths which have been
transported bent over double. Any reinforcement which is likely
to remain in storage for a long
period shall be protected from the weather so as to avoid corrosion
and pitting. All reinforcement which has become corroded or pitted to an
extent which, in the opinion of the Engineer, will affect its properties
shall either be removed from
site or may be tested
for compliance with the appropriate Indian Standard at
the Contractor expense. Reinforcement
shall be stored at least 150mm above the ground on a clean area free of mud
and dirt and sorted out according to category, quality and diameter. Bending
Reinforcement Unless
otherwise shown on the Drawing, bending and cutting shall comply with IS
2502. The
Contractor shall satisfy himself as to the accuracy of any bar bending
schedules supplied and shall be responsible for cutting, bending, and fixing the reinforcement in accordance with the Drawing. Bars shall be bent
mechanically using appropriate bar benders. Bars shall be bent cold by the
application of slow steady pressure. At temperatures below 5°C the rate of
bending shall be reduced if necessary to prevent fracture in the steel. Bending
reinforcement inside the forms shall not be permitted except for mild steel
bars of diameter less or equal to 12 mm, when it is absolutely necessary. After
bending, bars shall be securely tied together in bundles or groups and
legibly labelled as set out in IS 2502. Fixing Reinforcement Reinforcement
shall be thoroughly cleaned. All dirt, scale, loose rust, oil and other
contaminants shall be removed before placing it in position. If the
reinforcement is contaminated with concrete from previous operations, it
shall be cleaned before concreting in that Section. Reinforcement shall
be securely placed
and fixed in position as shown
in the drawing or directed by the Engineer. |
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Unless
otherwise agreed by the Engineer, all intersecting bars shall be either tied together with not less
than 1.6 mm diameter soft annealed iron wire and the end of the wire turned
into the body of the concrete, or shall be secured with a wire clip of a type
agreed by the Engineer. Spacer
blocks shall be used for ensuring that the correct cover is maintained on the
reinforcement. Blocks shall be as small as practicable and of a shape agreed
by the Engineer. They shall be made of mortar mixed in the proportions of one
part of cement to two parts of sand by weight. Wires cast into the block for
tying in to the reinforcement shall have not less than 1.6 mm diameter and
shall be soft annealed iron. Alternatively
another type of spacer block may be used subject to the Engineer's approval.
All reinforcement shall be checked of shape, size, diameter and number where
necessary. Reinforcement shall be rigidly fixed so that it remains intact
during placing of concrete. Any fixers Made to the formwork shall not remain
within the space to be occupied by the concrete being placed. No splices
shall be made in the reinforcement except
where shown on the Drawing or agreed by the
Engineer. Splice lengths shall be as shown on the Drawing or directed by the
Engineer. Reinforcement
shall not be welded except where required by the contract or agreed by the
Engineer. If welding is employed, all welded splices shall be full
penetration butt welds complying with the procedures set out in IS 2751 or IS
9417 as applicable. Mechanical splices shall not be used unless the Engineer
agrees otherwise. Acceptance for welded
or mechanical splices
of approved design
shall be based on qualification tests to be carried out by the Contractor:
prior to start of the work. Construction control testing as instructed by the
Engineer shall be also carried out. The
Contractor shall ensure that reinforcement left exposed in the works shall
not suffer distortion, displacement or other
damage. When it is necessary to bend protruding reinforcement aside temporarily, the radius of the bend shall not be less than four times the
bar diameter for mild steel bars or six times the bar diameter for high yield
bars. Such bends shall be carefully straightened without leaving residual
kinks or damaging the concrete round them before concrete placing. In no circumstances heating and bending
of high yield bars shall be permitted. Bars
complying with IS 1786 or other high tensile bars shall not be bent after
placing in the works. The
reinforcement shall be paid at contract unit rate. The rate shall also
include compensation for the cost of providing, cutting to length, cleaning,
spacer blocks, waste incurred by cutting, welding, fixing the reinforcement
in position including the provision of wire or other material for supporting
and tying the reinforcement in place, bending reinforcement aside
temporarily, and straightening, placing and compacting concrete around
reinforcementand. Exact length of laps, bending, hooking, and provision and fixing of chairs of atleast 12 mm dia shall
be separately measured for payment. |
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Formworks As per E1-E13 Fabric Reinforcement The fabric
reinforcement shall be paid at contract unit rate which shall be also
inclusive of compensation for wastage and laps. |
11. E. Formworks and Waling |
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E1-E13 |
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Form
works shall include all temporary or permanent forms required for forming the
concrete together with all temporary construction for their support. Form
works shall be designed and erected by the Contractor so that concrete can be
properly placed and compacted in a manner that the hardened concrete conforms to the
required shape, position, and level subject
to the specified tolerances and standards of finish. It shall be assembled
with adequate nails and /or nuts and bolts. It shall consist of wooden
boards, sheet metals, and any other suitable material that prevent loss of
grout when the concrete is vibrated. Special
care shall be taken to maintain the stability of the form works and the
tightness of the joints particularly during concrete vibrating operations. The formworks shall be as specified in the BOQ
with adequate ribs
for the beam, column and slabs. The Engineer shall approve the
material and position of any ties passing through the concrete. The whole or
part of the tie shall be capable of being removed such that any remaining
part shall be embedded in the concrete by at least the specified thickness
for reinforcement cover. Any holes formed by removal of ties shall be filled
with concrete or mortar of approved composition. Form
works at top shall be provided where the slope of the formed surface exceeds
one in four. Before
each concrete operation commences, form works shall be cleaned of all rubbish
and other foreign particles. Concrete
operations shall not commence until the erected form works has been inspected
and approved. The Contractor shall give at least 48 hours notice for such
inspection. On rejection for any reason, the Engineer shall require another
48 hours to inspect the rectified errors. The inside surface of forms shall
be coated with an approved material to prevent the adhesion of concrete. Such
material shall be applied strictly in accordance with
the manufacturer's instructions and shall not come
in contact with the reinforcement or anchors. Construction of Formwork Joints in formwork for exposed faces
shall, unless otherwise specified, be evenly spaced and horizontal or vertical and
shall be continuous in a regular pattern. All
joints in formwork shall be water tight. Where reinforcement projects through
formwork, the form shall fit closely round the bars. Formwork shall
be so designed that it may
be easily removed from the work
without damage to the faces of the concrete. It shall also incorporate
provisions for making minor adjustments in position, if required, to ensure the
correct location of concrete faces.
Due allowance shall
be made in the position
of all formwork
for movement |
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and settlement under the weight
of fresh concrete. Surfaces
at slopes less than 20° may be formed by screeding. Surfaces at slopes between
20° and 30° shall generally be formed if the Contractor can demonstrate to
the satisfaction of the Engineer that
such slopes can be screeded with the use of special screed boards to hold the
concrete in place during vibration. Horizontal
or inclined formwork to the upper surface of concrete shall be adequately
secured against uplift due to the pressure of fresh concrete. Formwork shall
also be tied down or otherwise secured against floating within the body of
the concrete. The internal and external angles
on concrete surfaces shall be formed with fillets and chamfers of the
sizes shown on the Drawing unless otherwise instructed by the Engineer. Supports
for formwork may be bolted to previously placed concrete provided the type of
bolt used is acceptable to the Engineer. If metal ties through the concrete
are used in conjunction with bolts, the metal left in shall not be close to
the face of the concrete by less than 50mm. Formwork
shall not be re-used after it has suffered damage which is sufficient to
impair the finished surfaces of the concrete. Where
circumstances prevent easy access within the form, temporary openings shall
be provided through the formwork for cleaning and inspection. Shear
keys of the size and shape as indicated on the Drawing shall be provided in all construction joints. Where
pre-cast concrete elements are specified for use as permanent
formwork, or proposed by the Contractor and agreed by the Engineer, they
shall comply with the requirements of formwork as specified in the Specifications in respect of surface
finish, strength and rigidity. Such elements shall be set true to line and
level within the tolerances prescribed for the appropriate class of finish
and fixed so that they cannot move when concrete is placed against them. Preparation of Formwork Before
any reinforcement is placed into position within formwork, the latter shall
be thoroughly cleaned and then dressed with a release agent. The agent shall
be either suitable oil incorporating a wetting agent, an emulsion of water
suspended in oil or low viscosity oil containing chemical agents. The
Contractor shall not use an emulsion of oil suspended in water nor any release agent which causes
staining or discolouration of the concrete, air holes on the concrete
surface, or retards the set of the concrete or affects the strength of
concrete. In
order to avoid colour differences on adjacent concret surfaces, only one type
of release agent shall be used in any one section of the works. In
cases where it is necessary to fix reinforcement before placing formwork, all
surface preparation of formwork shall be carried out before it is placed into
position. The Contractor shall not allow reinforcement or pre-stressing tendons to be contaminated with formwork release agent. |
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Before
placing concrete all dirt, construction debris and other foreign matter shall
be removed completely from within the placing area. Before concrete placing
commences, all wedges and other adjusting devices shall be secured against
movement during concrete placing and the Contractor shall maintain a watch on
the formwork during placing to ensure that no movement occurs. If any
movement noticed, the formwork shall be set right immediately. Removal of Formwork The
Contractor shall give 24 hours notice of his intentions to strike any form works. Forms shall be removed
without shock vibrations or other damage to the concrete. Formwork
shall be carefully removed without shock or disturbance to the concrete. No
formwork shall be removed until the concrete has gained sufficient strength
to withstand any stresses safely to which it may thereby be subjected. The
minimum periods which shall elapse between completion of placing concrete and removal of forms are given
in Table and apply to ambient temperatures higher than
10°C. At lower temperatures or if cement other than ordinary Portland are
involved, the Engineer may instruct longer periods. Alternatively,
formwork may be removed when the concrete has attained the strength set out
in Table provided that the attained strength is determined by making test
cubes and curing them under the same conditions as the concrete to which they
refer. Compliance
with these requirements shall not relieve the Contractor of his obligation to delay removal of formwork until
the removal can
be completed without damage to the concrete. If
the Contractor wishes to strip formwork from the underside of arches, beams
and slabs before the expiry of the period for supports set out above, it
shall be designed so that it can be removed without disturbing the supports.
The Contractor shall not remove supports temporarily for the purpose of
stripping formwork and subsequently replace them. As
soon as the formwork has been removed, bolt holes in concrete faces other
than construction joints which are not required for subsequent operations
shall be completely filled with mortar sufficiently dry to prevent any
slumping at the face. The morr shall be mixed in the same proportions as the
fine aggregate and cement in the
surrounding concrete and with the same materials and shall be finished flush
with the face of the concrete. After
removal of the formwork, the date of casting of concrete shall be marked on the surface of related concrete by water proof
paint/marker for estimation of curing time. Minimum Time for Form
works |
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Form work |
Normal Weather (days) |
Cold Weather (days) |
Strength to be attained |
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1.Vertical or near vertical faces of mass concrete |
24 hours |
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0.2 fck |
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2. Beam
sides, walls and |
48 hours |
1.5: |
0.3 fck |
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unloaded columns |
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3. Sofits
of slabs and beams : |
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Spans up to 3m |
4 days |
7 days |
fck |
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Spans over 3m to 6m |
11 days |
17 days |
fck |
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Measurement Except
as stated below, formwork shall be measured in square meter of formwork
actually in contact with the finished face of the concrete. No deduction
shall be made in the measurement for openings, pipes, ducts and the like,
provided that the area of each is less than 0.50 square meters. Unless
otherwise stated, if the volume or area of concrete has not been deducted
when measuring the concrete, formwork to form box or the void shall not be
measured. Formwork
required for lean concrete, to form construction joints and shear keys for
future concrete and other construction surfaces shall not be measured and the
costs shall be included in the rates for other work. Formwork
to contraction and expansion joints shall be measured in square meter on one
face only. The rates shall include for the costs stated below and for forming
recesses for sealant and channels for grout. The
measurement of formwork is inclusive of the measurement for formwork finished
surface, shoring, staging, scaffolding and other accessories required for
erection and removal of the formwork. Payment The
formwork shall be paid as per the contract unit rate. The rates for formwork shall
include the cost
of submission of details, transportation and use of all materials
for formwork, erection including provision of supports, fillets and chamfers
75 mm and less in width, bolts, ties, fixings, cutting to waste, drilling or
notching the formwork for reinforcement where required, working around pipes,
ducts, conduits and waterstops, temporary openings, cleaning, dressing,
removal of formwork, filling bolt holes and any remedial work including all
incidental works required to complete the work as per Specification. The payment
for unformed surfaces of concrete shall be deemed included in the contract
unit rate of the relevant concrete. |
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11. F. Roofing Works |
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F1 – F6 |
CGI sheet |
The
corrugated iron sheet shall be of the specified gauge. A 24 B.G. sheet shall
weigh 5.4kg/m2. The sheet shall be free from rust and the zinc covering at
the time of fixing shall be on perfect condition. Each sheet shall have 10
corrugations 75mm wide and 19mm deep with overall flat width of 800mm,
referred to as 24 B.G. 10/3 sheets. Each
sheet shall be laid on wooden or steel purling with an end overlap of 150mm minimum or as per drawing and side overlap of two
and half corrugations. The sheet shall be joined together with galvanized
hook-bolts of L type of 8mm diameter, with bitumen and limpet washers. L hook
shall be fixed at 300mm interval along bearer and 600mm along edge.
Each bolt shall
have “limpet” dome
washer in addition to
bitumen washer. Wind ties of 40mm x 6mm flat iron shall be fixed at the eaves ends of |
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the
sheets fixing the same with purling by L hook bolts at 1200mm centre to
centre distance. Ridge
and hips shall be covered by special ridges and shall be bolted with 300mm
lap on either side so as to prevent the rain driving under it. Holes
in sheets shall be made on the ground; the sheets shall be placed on trestles and
holes punched in the ridge
of corrugations from below upward. Unnecessary holes
made on the roof shall be rejected in total. Measurement Measurement
of all the works will be made in m2 of works as specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment
will be full and final compensation for all material, labour, and equipment to complete the works as specified. |
F7, F8 |
Gutters |
Gutter
shall be fabricated from plain G.S. Sheets of thickness as specified in the
item. Eaves gutters shall be of the shape and section specified in the
description of the item. The overall width of the sheet referred to therein
shall mean the peripheral width of the gutter including the rounded edges.
The longitudinal edges shall be turned back to the extent of 12 mm and beaten
to form a rounded edge. The ends of the sheets at junctions of pieces shall
be hooked into each other and beaten flush to avoid leakage. Gutter shall
be laid with
a minimum slope
of 1 in 120. Gutter
shall be supported on and fixed to M.S. flat iron brackets bent to shape and
fixed to the requisite slope. The maximum spacing of brackets shall be 1.20
metres. The
gutter shall be fixed to the brackets with 2 Nos. G.I. bolts and nuts 6 mm dia, each fitted with a pair
of G.I. and bitumen washers. The connecting bolts shall be above the water
line of the gutters. For connection to down take pipes, a proper drop end or
funnel shaped connecting piece shall be made out of G.S. sheet of the same
thickness as the gutter and riverted to the gutter, the other end tailing
into the socket of the rain-water pipe. Wherever necessary stop ends, angles
etc., should be provided. The gutters
when fixed shall be true to line and slope and shall be leakproof. |
F9 |
Slate |
A good slate should be hard, tough and durable, of
rough texture, ring bell-like when
struck, not split when holed or dressed, practically non-absorbent and of a
satisfactory colour. Those which feel greasy are generally of inferior
quality and may show white patches or marc site (iron pyrites) decay readily,
especially if subjected to a smoky atmosphere; patches of lime also adversely
affect durability. When
left immersed in water to half its height for twelve hours, the water line on
the slate should not be more than 3mm above the level of water in the vessel.
In slates of poor quality, the water is readily absorbed and rises several
inches up the slates; such slates are easily destroyed by frost action
(due to the absorbed water
freezing and
disintegrating the slate). If a dry slate is kept in water which is kept boiling for forty-eight hours,
its increase in weight should
not |
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exceed
0.3 percent, and if a specimen of slate is immersed for ten days in solution
of sulphuric acid it should not show any signs of flaking or softening. In
the event of the lack of quality control for the slate quarrying, the
Engineer In-charge shall reserve the right to reject whole or a portion of
the slates brought to the site form previously approved quarry site. Only the
selected pieces shall be allowed to remain at site, the rest shall have to be
removed immediately as ordered. Preparation for Laying The
slates shall be hand tool punched 30cm x 45cm and other required sizes and
the thickness is maintained to a uniform size of 6mm (approximately). The
slates shall be fixed with Copper or CP steel nails. The use of GI nails will
not be permitted. Workmanship: Same
as to the specification of ceramic tile work and as per drawing, and
instruction of the engineer, all complete. Measurement: It shall
be measured in Sqm. of the work. |
F10 |
Clay Tile |
Roofing tiles are to be clay tile from Harisiddhi
Brick Factory or equivalent locally made tile. The clay tile single lap
inter-locking at head and side and with ridge tiles etc. to match. They are
to be uniform in size, shape and colour and free from twist and other
defects, in every respect equal to samples to be deposited with and approved
by the Engineer In-charge. Each tile are hooked by 16g GI strap to eaves
board (fascia) and in verges too. Before laying tile the gutter should be
fixed. Replaced
cracked or damaged tiles and clean down and leave roofs watertight on
completion. Measurement Measurement
of works will be made in m2 of plan area of works as specified for the width
not less than 250mm. Measurement
of works for in vertical plane will be made in linear length of m of works as
specified for the width less than 250mm. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment
will be full and final compensation for all material, labour, and equipment to complete the works as specified. |
F11 |
Clay ridge |
The clay ridge cover
fitting to the clay tiles
shall be used.
These covers shall be laid in 1:4 Cement sand mortar over the tile. Measurement Measurement of works will be made in m
of linear length of works as specified for the width not less than 250mm. Measurement of works for in vertical plane will be made in linear
length of m of works as specified for the width less than 250mm. Payment Payment for
work will be made on the basis
of contract unit
price indicated in the BOQ. The payment
will be full and final
compensation for all material,
labour, and equipment to complete the works as specified. |
F14,F15 |
Fiber Glass |
Fibre glass reinforced roofing shall
be 4 mm thick of required colour/size, design and drawing as approved. The roof
shall have smooth gradual slope curvature for easy drainage of water &
shall be factory manufactured as per design & directions of Engineer-in-Charge. Material (1) Glass Fibre
(chopped strand mat) (2) Unsaturated Polyester Resin The
F.R.P. roof laminate shall be water and chemical resistant and shall have
very high transit strength to weight ratio and high modulus of elasticity,
good textile processing and excellent fiber reinforcement properties. The
laminate shall have low coefficient of thermal expansion and a high thermal
conductivity and high dielectric constants. The F.R.P. laminate shall be
diversionally stable, shall have
moisture and corrosion resistance. Tolerance Tolerance of + 10 mm in overall size of FRP is permissible. Finish The
F.R.P. laminate to be finished with polyurathene based or equivalent paint as
final coat or gloss or mat followed by clear lacquer coat to get the shine of
required shade. Measurement and Rate The
measurement shall be made in square metre. The rate includes cost of all the materials, labour
scaffolding, fittings &
fixing upto all heights etc. involved in operations described above. |
F19 - F21 |
Timber |
All
wood work shall be planed neatly and truly finished to the exact dimensions.
All joints shall be neat and tight, truly and accurately fitted. Wall plates,
purlins and rafter shall be painted with 2 costs of creosote conforming IS
218 1952. All beams
shall be bedded
on (1:2:4) RCC beds of 10cm x 7.5cm x 4.5cm
dimension with a minimum of 15cm bearing or as specified in the drawing. All
portion of timber in contact with masonry shall have 6mm gap sides. All beams
shall rest on bearing. Measurement of
wood work shall be in volumes for the finished work, including fixing,
sawing, planning, joining, nails, screws etc. Wooden blocks/joints wherever
specified may be measured in number. |
11. G. Door and
Windows |
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G1 |
Wooden
frames |
The
contractor is to clear out and destroy or remove all cut and shavings and
other wood waste from all parts of the building and the site generally, as
the work progress and at the conclusion of the work. Carpentry: All carpentry shall be executed with workmanship of
the best quality. Scantling and boarding shall be accurately sawn and shall
be of uniform width and thickness throughout. All carpenter’s work shall be
left with sawn surface except where particularly specified to be wrought. All
carpenter’s work shall be accurately set out in strict accordance with the
drawings and shall be framed together and securely fixed in best possible
manner with properly made joints. All necessary brads, sheet metal screws,
etc. shall be provided as directed and approved. Joinery: |
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All
joints shall be accurately set out on boards to full size for the information
and guidance of the artisans before commencing the respective works, with all
joints, iron work and other works connected therewith fully delineated. Such
setting out must be submitted to the Engineer In-charge and approved before
such respective works are commenced. All
jointer’s work shall be cut out and framed together as soon after the commencement of the building as is
practicable, but is not to be wedged up or glued until the building is ready
for fixing same. Any portions that warp, wind or develop shakes or other
defects within six months after completion of the works shall be removed and
new fixed in their place on contractor’s own expense. All
work shall be properly mortises, tenons, house, shouldered, dovetailed,
notched, wedged, pinned, braided, etc., as directed and to the satisfaction
of the consultants and all properly glued up with the best quality approved
glue. Joints in joinery must
be as specified or detailed, and so designed and secured as to resist or compensate for any stresses to
which they may be subjected. All
nails, springs, etc. are to be punched and puttied. Loose joints are to be
made where provision must be made for
shrinkage, glued joints where shrinkage need not be considered and where
sealed joints are required. Glue for load-bearing joints or where conditions
may be damp must be damp must be of the resin type. For non-load-bearing
joints or conditions may be guaranteed casein or organic glues may be used.
All exposed surfaces of joinery work shall be wrought and all arise
“eased-off” by plaining and sand papering to an approved finish suitable to
the specified treatment. Dimensions: Joinery shall
hold up to the specified sizes and as measure.
Fixing Joinery: All
beads, fillets and small members shall be fixed with round or oval brads on
nails well punched in and stopped. All large members shall be fixed with
brass screws, the heads let in and palette to match the grain. Unless
otherwise specified, plugs of external work shall be of hardwood; plugs for
internal work may be of softwood. Holes for plugging must be made with a
proper drilling tool and the holes completely filled with the plugging
material. Unless
otherwise specified all skirting, window, grounds and backings for same,
fillets etc., shall be plugged at intervals not exceeding 600mm. Bedding Joinery: All door and window
frames, sills, wooden
bars etc., which
are fixed to brickwork, concrete by means of
grounds, lugs, etc., shall be bedded solid in mortar as previously described
and pointed with a recessed joint 6mm deep to the approval of the Engineer
In-charge. Plywood,
Block boards, Chipboards and MDF board, shall be bonded with synthetic resin of “interior” type and sheet
metal screws unless otherwise stated
for the doors.
Where stated to be “exterior” type, they shall be
weatherproof. |
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All
exposed edges of block board and chipboard shall be lipped with hardwood as
described below. Samples
of all such materials and their source of manufacture must be approved by the Engineer In-charge
before used in the works. Inspection and Testing The
Engineer In-charge shall be given facilities for inspection of all works in
progress whether in workshop or on site. All timber as it arrives on the site
and not approved by them must be removed forthwith, failing which the
Employer, with the advise of the Engineer In-charge, may arrange for the
removal of the rejects and impose of them as they may consider advisable at
the contractor’s expenses. Notwithstanding
approval having been given as above, any timber incorporated in the works
found to be in any way defective before the expiry of the maintenance period
shall be removed and renewed at the
contractor’s expense. The contractor is to allow for testing or prototypes of
special construction units and the Engineer In-charge shall be at liberty to
select any samples they may require for the purpose of testing i.e.
for moisture content, or identification of species,
strength, etc. Where
timbers need to be extended into a wall, they shall be thoroughly “Brush
Treated” with a wood preservative approved by the Engineer In-charge, and as
much clear air space maintained around the timber where it adjoins the wall
as possible. Measurement Measurement of works will
be made in m³ of works as
specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment
will be full and final compensation for all material, labour, and equipment to complete the works as specified. |
G2 |
Panelled
shutters |
The
window shutters may be fully panelled, fully glazed, partly glazed and partly
panelled, battened or Venetian as specified. Styles and panels shall be
neatly planed and truly finished to exact dimensions. Styles and rails shall
be framed properly and accurately with mortise and tenon joints and fixed
with bamboo pins as per drawing. Glue shall
be applied at al joints before clamping and fixing with bamboo pins. Panels
shall be of one piece without any joints and shall be housed with 12.5mm
insertion into rails and styles. Panels
shall be of thickness as specified in the drawing. All rails above 100mm in width shall have double tenon.
No tenon shall exceed 6mm the
thickness of the member. In case of swing door, swing door hung in lace shall
not be rebated together. It shall be fitted with vision panels. Measurement Measurement of works will be made
in m2 of works as
specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment
will be full and final compensation for all material, labour, and equipment to complete the works as specified. |
G3 – G6, G8 – G14 |
Glazed, Ply, Teak, GI |
Shutter or frame shall
be as described in Panelled doors. Putty: Putty
for glazing in wood frames
shall be composed of pure |
|
Sheet and |
linseed oil and whiting
powder free from
grittiness. |
Wiremesh |
Wooden beads
All wooden beads
shall be from hard wood
fitted |
|
Shutters |
against the glass. Wooden
beads shall be bedded against
the rebate |
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and secured
by 12.5mm glass nails fixed at 75mm apart. The rebate |
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depth shall
be 12.5mm Wooden
beads shall not project beyond
the |
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rebate. All
glass panes shall
have edge-clearance, when
fitted of |
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1.5mm all round. |
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Beads shall
be painted with approved paint
before fixing glass
pane. |
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Hinges/ handles/bolts/scrwes: The window shutters shall have |
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minimum of two-piece 100mm
steel hinges with
steel screws, one |
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aluminium handle
and two pieces
of 150mm tower
bolts of super |
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brand or equivalent with
steel screws. |
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The timber
louvers shall be 12 mm. thick of the size
and fixing as |
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shown in the Drawing. Vertical slats if required shall
be provided as |
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per instruction of the Engineer. |
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Construction Procedure |
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The window shutters may be fully panelled, fully glazed, partly
glazed |
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and partly
panelled, battened or Venetian as specified. Styles
and |
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panels shall be neatly
planed and truly finished to exact dimensions. |
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Styles and rails shall be framed
properly and accurately with mortise |
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and tenon
joints and fixed
with bamboo pins as per drawing. Glue |
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shall be applied at al joints
before clamping and
fixing with bamboo |
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pins. Panels
shall be of one piece
without any joints
and shall be |
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housed with
12.5mm insertion into
rails and styles. |
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Panels shall
be of thickness as specified in the drawing. All rails |
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above 100mm
in width shall
have double tenon.
No tenon shall |
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exceed 6mm
the thickness of the member. In case of swing door, |
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swing door hung in lace shall not be rebated together. It shall be fitted |
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with vision
panels. |
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Rebates of metal frames
receiving glass shall
be prepared and |
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treated with primer for putty prior to glazing
and putty shall be primed |
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ten days
after glazing (See
Painting). |
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Glass louvers shall have ground
edges and be fixed in accordance |
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with the instruction of the louver
frame manufacturer. |
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Mirrors shall
be 4mm S.G.
silvered plate glass
or Swan brand
with |
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polished edges,
and shall be drilled for and fixed with four chromium |
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plated screws
with detachable dome heads. |
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On completion remove all broken,
scratched or cracked panes and |
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replace with new to the satisfaction of the Engineer In-charge. Clean |
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inside and out with
approved cleaner. On no account shall scraping |
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with glass
clean windows. |
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Solid core shutters |
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Wooden solid core of lightwood with 4mm Teak plywood in both
sides |
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glued and lipped with mould salwood
of sample approved
by project |
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engineer. The tolerances for the overall
size are +-3mm
+-1mm in |
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thickness. |
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Where described as “External Quality” flushes doors are to be finished |
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with weatherproof plywood as before
described and the Engineer In- |
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charge must approve sample
doors before the doors are completed. |
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The door
shutters are polished with clear chapra
polish and painted |
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with two coats of touch wood
polish. The
doors shall be sticked with moulding of approved design in the shape as shown
in the drawing. The
Door shutters shall have minimum of three pieces of 150mm brass hinges with
brass screws, one IPSA Mortise lock of heavy duty or equivalent, two pieces
of 150mm brass tower bolts of good quality with brass screws, 75 mm
doorstopper. Construction Procedure The
window shutters may be fully panelled, fully glazed, partly glazed and partly
panelled, battened or Venetian as specified. Styles and panels shall be
neatly planed and truly finished to exact dimensions. Styles and rails shall
be framed properly and accurately with mortise and tenon joints and fixed
with bamboo pins as per drawing. Glue shall
be applied at al joints before clamping and fixing with bamboo pins. Panels
shall be of one piece without any joints and shall be housed with 12.5mm
insertion into rails and styles. Panels
shall be of thickness as specified in the drawing. All rails above 100mm in width shall have double
tenon. No tenon shall exceed 6mm
the thickness of the member. In case of swing door, swing door hung in lace
shall not be rebated together. It shall be fitted with vision panels. Measurement Measurement of works will be made
in m2 of works as
specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The
payment will be full and final compensation for all material, labour, and equipment to complete the
works as specified. Measurement Measurement of works will be made
in m2 of works as
specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment will be full and final compensation for all material,
labour, and equipment to complete the works as specified. NB:These specifications may be adopted for other type
of shutters viz plywood, teak, GI sheet flush doors
etc as well. For such items replace
glass with relevant material as specified. |
G7 |
MS roding in window frames |
As specified and instructed by the Engineer-in-Charge and detailed
working drawings, if any. |
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Carved wooden door and windows |
For
shutter, the thickness of 38mm salwood panel shall be used for carving and
decorative works, unless otherwise mentioned. The section size of door frame
for decorative door shall be 75mm x 125mm
section or 100mmx100mm or equivalent to this section or as approved by the
engineer Construction Procedure The
carving of the doors and windows should be refined aesthetically with
reflection carving craftsmanship as approved by Architect For the main decorative carved
door shutter, the shutter shall be fitted 1 nos. of 300mm brass aldrop, 2 nos. 200mm brass
door handle, 4 nos. of 250mm
tower bolt, 6 nos. 25x25x125mm brass hinges, nails, |
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screws,
with at least three coats of chapra polish,
or as per drawing and instruction of engineer, all complete. Measurement Measurement of works will be made
in m2 of works as
specified. The
measurement of door frames inclusive of carved wooden door shutters shall
be done only
once in Sqm.
The quantity shall
be derived by multiplying
full length and full breadth of the door frames inclusive of door shutter. The rate shall include
both salwood door frame and door shutter works with paints in square
meter of length and breadth of door size. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment will be full and final compensation for all material, labour,
and equipment to complete the works as specified. |
G15, G16 |
Mica lamination works |
As specified and instructed by the
Engineer-in-Charge and detailed working drawings, if any. |
G17 – G20 |
Aluminium doors and windows |
These
shall be fabricated from 15 micron natural or colour anodized Aluminium
profiles conforming to IS: 733-1983. The glazing glass shall be clear IAG float glass or equivalent without any
distortion. The
window shall be made out of extruded aluminium section (Al. Mg. Si.) and
shall conform to IS – 63400, AA-6063 unless otherwise directed. Aluminium
sections shall be anodized and the anodic film shall be 12-15 microns. The
colours shall be as directed. The 2-3 tracks on outer frame of standard size
otherwise directed shall be fixed
in the position by using heavy duty plastic grips with necessary plugs and
fillers. All the sliding shutters shall be provided with two ball bearing
rollers and ratting pieces/guides one each at the top and bottom, weather
strips all around. Openable window shall be double weather stripped, one
strip shall be provided in outer frame and outer shall be in the shutter
frame. The hinges or stay hinges of openable window shall be strong. Pin of
the hinges shall be of non-corroding materials, preferably nylon/steel. All
the joints shall be mechanically fixed. All the window shutter shall be
provided with special locking arrangement. Glass shall be fixed in the
shutter by means of rubber gaskets. Construction Procedures The
sliding window frames are of two-track design and the shutters are to be
jointed by special cleats for extra strength. Rollers mounted on ball
bearings are to be fitted to obtain smooth operation. The sliding shutters shall have provisions
for grooves for weather strips to exclude wind, water or dust ingress. The
shutters are glazed with 4mm thick
approved quality and clear transparent glass using gaskets of ethylene- propylene or PVC (EPDM/ PVC). The
doorframe shall be made of aluminium extrusion as per design. The ventilator frames
with fixed glass shall be of same dimension as the sliding two-track
frame. The frames and shutters are to be fabricated by using the crimping
method of corner jointing. Corners of frames are to be miter cut
on high speed
TCT saw machines to give burr
free corners. Sturdy |
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corner
cleats should hold the frames with only a hairline corner joint visible and
the frames should be square/ rectangular and free from distortions. The
frames shall be firmly secured to the walls in line and level. Only aluminium
screws shall be used for joining and no welding will be allowed. The joint
between the frame and the plaster on walls, sill and lintel beam shall be
filled with silicon sealant. The aluminium windows/ ventilators/ doors shall
be free from scratches and other visible defects. The
frames are fixed to the wall with plastic grips and steel screws of suitable
colour. Standard Sizes, Tolerances and Designations The
overall sizes of aluminium doors, windows and ventilators are derived after
allowing 1.25 mm clearances on all the four sides for the purpose of fitting
the doors, windows and ventilators into modular openings. Tolerances The
sizes for doors, windows and ventilators frames shall not vary by more than
±1.5 mm. Glass Panes Glass
panes shall weigh at least 7.5 kg/m2 and shall be free from flaws, specks or
bubbles. All panes shall have properly squared corners and straight edges. Stainless Steel Friction Stay The
stainless steel friction stays of make approved by the Engineer- in-Charge
shall be used. Lockable Handles The
lockable handle shall be of make approved by the Engineer-in- Charge and of required colour to match
the colour of powder coated /anodized aluminium window sections. Tubular Handle The
tubular handle bar shall be aluminium polyester powder coated minimum 50
micron to the required colour/anodized AC 15. Outer dia of tube shall be 32
mm, tube thickness 3.0 mm and centre to centre length 2115 mm + 5 mm. Measurement Measurement of works will be made
in m2 of works as
specified. Rate Rate shall
include full and final compensation for all material, labour, and equipment
to complete the works as specified. |
G21 |
UPVC doors and windows |
Polyvinyl
chloride Resin suspension grade is the basic raw material for forming PVC compound. PVC resin then
is mixed with chemicals like Calcium, Stearate, Hydrocarbon Wax, Titanium
Dioxide, Calcium Carbonate, and Acrylic processing aids. Further, additives
like impact modifiers, pigments, epoxy plasticizer, UV stabilizer,
lubricants, chemical blowing agent etc. are added. The purpose of adding the
chemicals and additives is to impart cellular structure, strength, surface
finish, colour and resistance to fading by light rays. These chemicals are mixed in the desired
proportion and shall
be used in the
formulation of PVC material and for
free and smooth extrusion of PVC profiles. The Upvc work
as scheduled and detailed shall be fabricated as per the Drawings. Fabricated Upvc work covered by this specification |
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shall
be supplied and installed by the well-known local Upvc fabricators or
manufacturer as approved by the Engineer. Before
placing any orders the Contractor shall state the name of the window
manufacturer he has selected from the list of approved manufacturers. The
nominated manufacturer shall not be changed without prior approval of the
Engineer. Manufacture Upvc
work shall be fabricated in accordance with the standard Manufacturer manual
and as per the Drawings showing jointing details, hardware and extrusion profiles. It will
be the Upvc
fabricator's responsibility to ensure that all fabricated Upvc work is
carried out in accordance with the Drawings. The frame and the rebate shall
be a monolithic unit. All the members shall be free of stains and any damage.
If any damage or defects during delivery or after fitting in position are
found, the defects shall be rectified immediately or replaced at the
Contractor’s expense. The Contractor shall attach all necessary product and
quality specification along with the quotation. All the frames and shutters
shall be of the same color. The fly mesh net: if applicable, shall
be stainless steel jali (fly mesh net) or as
approved by the A/E. The jali shall be fitted neatly and cleanly in the shutter and shall be tight and plain throughout
the shutter. Any damage during fitting or delivery will not be accepted. The
Contractor shall replace the fly
mesh immediately at no additional cost if the fly mesh is found to be damaged
after fitting and fixing in position. The
contractor shall verify the exact dimension at site before fabrication. In the event
of any changes, the Contractor shall
be timely informed by the
Upvc contractor (in the event of third party supply) at the time of masonry
works. Any demolition and/or re-masonry work due to the lack of co-ordination
between the Upvc contractor and the civil contractor will be the
responsibility of the Contractor and it is incumbent on the Contractor to
co-ordinate, as appropriate, with the UPVC. Workshop Drawings The contractor shall arrange for
the preparation of complete workshop drawings of all fabricated Upvc
work and shall submit same to the Engineer for approval. Flashing All
flashings required to be built in as the work proceeds shall be supplied by
the Contractor and built in by the trade concerned. All other flashings as
detailed on the Drawings shall be supplied and fixed in position by the fabricator. Hardware Fittings Hinges,
handles, knobs, locks, ball catchers, bolts, door stoppers, door closers, door spring adjustable
shelf fittings and other hardware fittings for doors and windows shall be of
the best quality and of the specified make and approved by the Engineer. The
size number, make etc. shall be as per the hardware schedules as shown on
drawings or BOQ. Measurements |
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It shall
be done in square meter
of the area
done. Rate Rate shall
be for all labour and materials, accessories, all complete. |
11. H. Flooring Works |
||
H1 |
Concrete
flooring |
Materials: Cement:
Portland cement as per specification under “Concrete Work” Aggregate of 12mm
nominal gauge shall be properly gauged. Sieving may be insisted upon in which
case the contractor shall provide/
supply necessary sieves and labour at his own cost. Sand shall
be clean inner
bed. Grain distribution shall be same as
described under ‘Plastering’. Proportion: The concrete shall be either 1:2:4 mix or 1:4:8 mix
or as specified in the drawing. All mix shall
be batched by volume except
cement, which shall be
proportioned by weight and as specified. Mixing: Mixing
shall be done on a watertight platform. Material shall be dry mixed after
accurately gauging different materials in wooden boxes. The dry mixture shall
be turned over thrice (at least) till the colour is uniform and then twice
while wet. Water shall be added gradually and no more than necessary to
sufficiently wet the materials. Only that much concrete shall be mixed which
can be used within half an hour. Each stock of dry mix shall not be larger
than consuming one bag of cement. In case of machine mixing IS. Code shall be
strictly followed and the mixing done under the supervision of the site
In-charge. Preparation of Sub-grade The
sub-grade shall be cleared of all loose earth, rubbish, and other foreign
matter. If necessary the sub-grade
shall be cleaned with wire brushes. Cleaned
sub-grade shall then be wetted with water thoroughly, but no water pool shall
be allowed. Necessary slope shall be given in the sub-grade itself. If the sub-grade is of lean concrete the
flooring shall be commenced within 48 hours. Placing Concrete shall
be laid in horizontal layers
and gently rammed. Finishing It
shall be compacted first with wood float. The
blows shall be fairly heavy but as consolidation takes place, light rapid
strokes shall be given. Beating shall continue till all hollows in concrete
are filled with mortar paste. Then the surface shall be trawled till the
moisture disappears. The surface shall be checked with straight edge. The surface must be uniform in colour.
Immediately after trawling, well- mixed neat cement slurry mixed integrally
with hardening liquid 2 litres. to
50kg of cement shall be sprinkled in a uniform layer at the rate of 2.2 kg.
per sq.m. The cement slurry shall
be trawled smooth with a steel float several times till approved finish is
achieved. The surface shall be without the float marks or air holes. Sample
of workmanship shall be got to approved prior to work. Curing Curing
shall not be commenced until the top layer has hardened. Hardened concrete shall be kept
wet for 15 days. Covering with empty cement gunnies
shall be avoided, as the colour
is likely to be |
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bleached with the remnants of cement matter
from the bags Measurement It shall
be measured in square meter
for specified thickness measured from wall to wall exclusive of any finishing or as
per instructions of Engineer. Unless
otherwise stated in the schedule of quantities, nothing extra shall be
admissible for small areas and corners and work in any shape. No deductions
shall however, be made for protruding or independent columns occurring in the
floors, door frames embedded in
floor or any other part out when the area does not exceed 0.1 m2 for each. However nothing
extra shall be allowed for the cutting involved at such places. |
H2 – H5 |
Mosaic/ Terrazzo Tile Flooring |
Marble Chips: Marble chips
shall be of 3 mm gauge having
maximum size 3mm and minimum size of 1.5 mm and shall be of good
quality. The color shall be as per the instruction of engineer or drawings.
Sample of marble stone to be used shall be submitted to the Project manager
and his approval should be taken before the bulk purchase. All the marble
chips supplied shall conform to the approved sample in all respect. Proportion and Mixing Base
course For
cement concrete base course, All mix (as per specified proportion) shall be batched by volume except cement, which
shall be proportioned by weight and as specified. Mixing shall be done on a
watertight platform. Material shall be dry mixed after accurately gauging
different materials in wooden boxes. The dry mixture shall be turned over
thrice (at least) till the color is uniform and then twice while wet. Water shall be added
gradually and no more than necessary to sufficiently wet the materials. Only
that much concrete shall be mixed which can be used within half an hour. Each
stock of dry mix shall not be larger than consuming one bag of cement. In case of machine mixing IS. Code shall be
strictly followed and the mixing done under the supervision of the site
In-charge. For
cement sand Base Course: 1 part cement; 2 parts sand and mixing shall be done
as per specification for mortar mixing of brick masonry work Top course: The
marble chips and cement shall be mixed by measuring with boxes to have the required proportion
firsed dry mixed, and then thoroughly mixed by adding water gradually to have
a uniform plastic mix. Within two hours of laying of the bottom layer of
cement concrete, the upper layer of
marble chips and cement shall be laid, and
the surface tamped
lightly and finished perfectly level with
straight edge float and trowel. After about 2 hours of laying, the
surface shall be covered with wet bags and kept wet and left undisturbed for
two days. The surface shall then be cut or ground by rubbing with sand stone
blocks and all the cement in the surface removed. A neat cement wash shall then be given
in the surface
and left undisturbed for six days
and then the surface shall be ground (or rubbed) with carborundum stones
of different grades starting with coarse one and |
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successively with
finer ones, and
the rubbing continued until the entire surface shows a uniform granular
appearance. The surface should be kept wet during all these days. After final
rubbing the surface shall be thoroughly cleaned by washing with soap water
and then with clean water. Laying The
base shall be made rough
and watered and
given a cement wash and then the mortar shall
be laid in 20 mm. thick layers as per instruction of Engineer. After laying
mortar, it should be levelled with wooden floats. Proper slope for draining
wash water shall be provided as per instruction of the Engineer. And over
this, marble stone should be laid; the joints should not be more than 3 mm.
The joints should be painted with
white cement slurry. Curing After
about two hours of laying, the surface shall be covered with wet bags and
kept wet and left undisturbed for two days. Finish Finally, when
the surface is absolutely dry, oxalic acid
powder shall be rubbed well on the surface with
grinding machine with water, and this operation shall be repeated until the
surface becomes perfectly smooth and glossy. The surface shall be rubbed with
wax to give a glazing surface. White
cement or color
cement shall be used in joint to have the required color as per
specified or as per instruction of Engineer.
Care shall be taken that the floor is not left
slippery and that ordinary wax is not used under any
circumstances If
required by the Engineer, the grinding and polishing shall be done by grinding machine in 3 operations,
first grinding with machine fitted with coarse Carborundum stone, second
grinding with medium grade Carborundum stone and final grinding with fine
grade Carborundum stone. Measurement Measurement
shall be in square meter
of exact length
and breadth (length and
height in dado) of the floor. Rate Rate shall
include materials, mixing, laying, curing, finishing, grinding, polishing and
labor etc., all complete. |
H6, H25, H29, H39 |
Tiling |
Tiles: The tile material for
Glazed/Non-glazed Vitrified Porcelain (Granite Viglacera-Vietnam, Portebello-
Brazil or equivalent make) / Glazed/Non-glazed Ceramic tiles (Somany, Kajaria
or equivalent make), shall confirm to IS:777 (respective IS standards) or
Equivalent approved by the Engineer The
tiles shall be of approved colour, size and shape or as shown in the
drawings. and shall be laid to the
pattern approved by the Engineer. The tiles shall be of uniform colour, true
to size and shape and free from
cracks, twists, uneven
edges, crazing and other defects. The size and thickness of the
tiles shall be as specified. The contractor
shall submit samples of tile for selection and approval by the Engineer
In-charge and all tiles delivered to the site shall conform to the approved
samples with regard to size, quality, texture and colour. Mixing: Mixing shall
be done as per specification for mortar mixing
of brick |
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masonry work Preparation of Surface and
installation Wall
surfaces shall be brushed cleaned and wetted. Prior to installing any tile,
the Contractor shall
inspect surface and conditions in areas to receive tile work and shall notify
the Engineer of any serious defects or
conditions that will interfere with or prevent a satisfactory tile installation
and shall coordinate with other traders of work. Approximately
12 mm thick level and plumb, scratch coat of cement mortar 1:4 or as specified by site engineer shall be applied. The scratch coat shall be
moist cured for at least 24 hours before application of floating coat. Before
applying floating coat the scratch coat shall be thoroughly wetted. The
floating coat, plastic mix of neat cement of approximately 3
mm thickness shall be applied even with screeds to true plane. Floating coat
shall be applied over areas no larger than can be covered with tile while the
mortar is still plastic (half set). Glazed
tile shall be soaked, completely immersed in clean water at least 30 minutes
and drained. Individual tile that exhibits drying along edges shall be
allowed to remain on the backs of tile at the time of setting. Tiles
shall be installed by applying a skin coat of a plastic mix of neat cement to
backs of tile and firmly pressing tile into the floating coat to true plane
and position. White cement shall be used for the skin coat where white joints
are required. During
the process of setting tiles, continuous horizontal and vertical cuts every
40cm to 60 cm shall be made through the floating coat while plastic, using
the point of a trowel turned edge wise, Care shall be taken to prevent
cutting into the scratch coat. Where
full size tile cannot be laid, it shall be cut (sawn) to required size and
edges rubbed smooth to ensure a true and straight joint. All
tile work finishing shall be adequately protected from damage during the
progress of construction and any damage shall be repaired to the satisfaction
of the Engineer at the Contractor's expense. Joints in Tile
Work Joints
in tile work shall be accurately aligned with horizontal joints level and vertical joints plumb. Joints
shall be maintained uniformly wide by aligning spacer lugs on tile edges if
tiles are so manufactured or by use of wetted strings. Tile Layout Tiles
shall be laid out in such a way that no tile less than half size occurs.
Where tile must be cut at edges or penetrated the cut edges shall be
carefully filed and neatly ground. Chipped, cracked or broken tile shall not
be used and all defective work shall be replaced and repaired to the
satisfaction of the Engineer at the Contractor's expense. Grouting the Tile
Joints After
tiles have been set firm and strings removed, the tiles shall be dampened and joints grouted
full with a plastic mix of neat cement by trowel, brush
or finger application. Unless otherwise directed, grout shall be white cement.
During grouting all
excess grout shall
be |
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cleaned off
the tile surface with damp cloth
sponges The finished floor surface shall
be true to required levels. All
tile work finishing shall be adequately protected from damage during the
progress of construction till completion and any damage shall be repaired to the
satisfaction of the Engineer
at the Contractor's expense. Upon completion prior to final
inspection and acceptance, the Contractor shall clean all tile work. Acids or
agents liable to damage the work shall be avoided. If tile surface show mass
scratches, crack or other imperfections, which cannot be removed by cleaning;
the Contractor shall remove the defective material and replace with new
material at no additional expense. Sample of workmanship and tile grout
proposed (silicone) shall be approved prior
to execution of work. Measurement The
measurement shall be in square meters of the work done including the setting mortar. The rate shall
be for the material and labour, all complete. |
H7 – H10 |
Flag Stone paving |
Flag stone of specified thickness shall be of
uniform colour free from cracks and other defects. Each of the four edges
shall be trimmed to four straight lines with right angle to other edge unless
otherwise stated. The size of the flagstone shall be of uniform in width of
45cm and the variable length not less
than 30cm. Thickness of the slab
shall not exceed more than 50mm nor be less than 30mm. Laying Stone slab of specified thickness shall be laid on sand bed or 1:4 cement sand bed as specified by engineer. Joints
shall be kept
as thin as possible and
shall not exceed 6mm and all the joints are pointed with 1:1 Cement sand mortar unless specified otherwise by
engineer. Laying shall start from one side in the slope as indicated in
drawing or instruction. Under no circumstances shall the contractor insert
small stone chips underneath the slab to raise
its level to desired level.
After the slabs of stone are laid, the mortar in the joints shall be
raked to a depth of 12.5mm to 20mm. Joints flush pointed with 1:1 cement sand
mortar. Special care shall be taken to protect the floor from walking over it before
it is completely dry or in any event not earlier than
3 days. Sample
of floor stone shall be produced before site In-charge for approval and the
contractor shall procure only those stone slabs that clearly and definitely
confirm with the approved sample. At any case, the procured slabs shall be
exhibited before using as floor slab. Measurement It shall
be measured in square meter
for specified thickness. |
H11 |
Telia brick pavement |
Telia
tiles are to be uniform in size, shape and colour and free from twist and
other defects, in every respect equal to samples to be deposited with and
approved by the Engineer In-charge. Measurement Measurement of works will be made
in m2 of plan area
of works. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment will be full and final compensation for all
material, labour, and equipment to complete the works as specified. |
H12, H15a |
Flat Brick Soling |
The
flat brick soling shall be made in foundation and floor. The brick laying/
soling shall be done over the 5cm sand filling in line and level Each brick
shall be laid separately and tamped firmly in place in the sand bed. Joints
between bricks shall be filled with dry sand. On completion the surface shall
be true to line and level with no part deviating from true line and level by
more than 20mm. No mud on sand filling shall be allowed when level is not maintained in excavation. |
H13, H15b, H17 |
Brick On Edge Soling |
The
Brick on Edge brick soling shall be made in foundation and floor. The brick
laying/ soling shall be done over the 5cm sand filling in line and level Each
brick shall be laid separately and tamped firmly in place in the sand bed.
Joints between bricks shall be filled with dry sand. On completion the
surface shall be true to line and level with no part deviating from true line and level by more than 20mm. No mud on sand
filling shall be allowed when level is not maintained in excavation. |
H14, H38 |
Parqueting |
Providing
and laying 12mm thick wooden parquet flooring
of natural wild shishum, including
Chapra polishing to smooth finished floor surfaces as per drawing,
specification and direction of engineer, all complete, in m². Material The
wooden parquet flooring shall be of natural wild shishum in standard size
(e.g. minimum size of 70mm x 280mm x 12mm or
50mm x 300mm x 12mm parquet tile) or equivalent as approved by the
Engineer. The moisture content shall be not more than 8%. Laying (These
wooden tiles are laid over the dust and grease free cement surface floor. The
floor is adequately spread with adhesive and tiles are laid. The joints of
one tile to other tile should +-. 05mm.) The wild
shishum wooden parquet
flooring shall be provided on neatly
finished and levelled IPS flooring. The tiles shall be laid over standard
base of wood, using parquet adhesive in pattern approved by the Engineer. The
smoothly finished surface shall be sandpapered, and finely finished with
chapra polish as approved.Over these surface two coats of transparent lacquer
paints are applied. The
Contractor shall submit sample of material for approval of the Engineer. The
Contractor shall also erect a sample panel of 900mm x 900mm or larger size
for his approval of the finished workmanship prior to commencement of the
work. Measurement It
shall be measured from wall to wall of actual work done in square meters, which shall include skirting
works also. Rate Rate shall
include all material, laying, finishing, skirting and labour etc.,
all complete. |
H16, H18 |
Stone soling |
Refer to dry stone
masonry |
H19 |
Sand filling |
Sand filling
in floor shall
be done with proper ramming
in 23mm layers, after
sprinkling with water
and consolidating. Sand shall be free from rubbish, organic materials etc. Particular care shall be |
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exercised
not to dump sand in space between foundation trench and inside face of the
masonry. Measurement shall
be in cu.m. of consolidated actual Work. |
Brickbat
Filling |
Brickbat boulders shall be hard, tough,
sound and durable. No brickbat
shall be more than 5cm. Boulders shall be laid in their natural bed. Smaller
size boulders/pebbles shall
be used to fill up gaps
between boulders in order to form uniform well-knitted floor structure.
Measurement shall be in cubic
meter of actual
length, breadth and depth. |
|
H20 |
Neat cement
punning |
Refer to plaster works,
exclude sand. |
H21 |
Wooden
planking |
The
seasoned and aldrin treated Timber Planks of finished size of 450mm x65mm
x15mm of specified hardwood or as directed by the consultant shall be used
and laid in approved type of pattern over levelled cement punned surfaces and
fixed to the floor with Dendrite glue or water repellent Glue and each tile
is screwed to ground with two nos. sheet metal screws and grip. At the edges,
of floor the plank should have minimum of 8mm gap for the expansion and
contraction. The top surface shall be finished in perfect line and level. The
planks shall be painted with chapra paints as per the specifications and
finished with 2 coats of Polyurethane paints as wearing coat. The texture
of the floors
shall be in mat or as instructed by the
Project In-charge. |
H22, H23 |
Concrete
interlocking tiles |
The
cement concrete interlocking tiles of approved shape size and color shall be
provided in cement sand mortar. These
shall be either pre-cast concrete
blocks or cast-in-situ concrete.
Cement sand mortar used for bedding and joint shall be in 1:4 ratio. Laying The
tiles shall be laid on either concrete or compacted sand-gravel as indicated
in the Drawing. In
the case of cement sand base , it shall be
1 part cement; 4 parts sand and mixing shall be done as per specification for
mortar mixing of brick masonry work laid to the dimensions, lines and levels
shown in the Drawing and well compacted by ramming or other means. Before
laying the foundation of lean concrete, the base shall be leveled and
slightly watered to make it damp. In
the case of sand gravel it shall consist of a material approved by the Engineer. The tiles shall then be
laid out and bedded on 12 mm thick cement sand mortar of 1:4 ratios. The gaps
between the block/slabs shall not be more than 12 mm and shall be filled with
1:4 cement sand mortar. Tests and Standard of Acceptance Concrete
shall be tested in accordance with specification for concrete and shall meet
the specified criteria. All tiles shall be laid true to the lines and levels
shown on the Drawing or as instructed by the Engineer. Measurement The
work shall be measured in square meter of the area. Concrete and/or sand-gravel foundation shall be measured in cubic meters. Excavation for
foundation shall not be measured. It
is deemed included in the measurement of the tiles. |
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Payment The tiles
measured as above
shall be paid
at the contract unit rate which
shall be the full and the final compensation to the Contractor. Concrete
and/or sand-gravel foundation shall be paid for separately, as provided under
respective Sections of these Specifications. |
H24 |
Plaster of Paris works |
The
plaster of Paris shall be of semi – hydrate variety calcium sulphate. Its
fineness shall be such that when sieved through a sieve of IS sieve
designation 3.35mm for 5 minutes, after drying the residue left on it shall
be not more than 1% by weight. It shall not be too quick setting. Initial
setting time shall not be less than 13 minutes. Preparation of Surface Projecting
burrs of mortar formed during existing cement plaster shall be removed. The
surface shall be scrubbed clean with wire brushes. In addition the plastered surface shall be pock marked with
pointed tool, at spacing of not more than 4cm centers and depth of pocks to be approx. 3mm deep. This is to ensure a
proper key for the plaster. The surface shall be cleaned of oil and grease
marks etc. Application The
material shall be mixed with water to a workable consistency. Plaster of Paris shall
be applied directly on the wall
plasters in suitable size panels and finished t a
smooth surface by a steel trowels. The plaster shall be applied in such a
manner that it fully fills the gaps the thickness over the plastered surface
is as specified in the description of the item. The finished surface shall be
smooth and true to plane, slopes or curves as required. Measurement Measurement
shall be in square meter of area of application. Rate shall include
materials, mixing, laying, curing, finishing and labour etc. all complete. |
H25 |
Clay tiling |
Refer to glazed tiling
works |
H26 |
Granite
flooring |
Materials Cement: Portland cement
(white as well) as per specification under “Concrete Work” Sand: As
per specification under
“Concrete Work” Granite:
Granite shall be of good quality, 16 ± 2mm thick, having smooth, hard
polished surface, regular in shape, size and of uniform thickness, of good
appearance, and of sharp and square edges. It shall be free from cracks and
other defects. The color and size shall be as per the instruction of the
engineer and drawing. Sample of granite stone to be used shall be submitted
to the engineer and his approval should be taken before the bulk purchase.
All the granite stone supplied shall conform to the approved sample in all
respect. Proportion Base
Course: 1 part cement; 2 parts sand and mixing shall be done as per specification for mortar mixing
of brick masonry work Dressing Each granite
stone slab shall be machine cut to required size and shape as specified in
the drawings. All angles and edges of the granite slabs
shall be true
and square and free from
chippings and the |
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surface shall
be true and
plane. The thickness of the stone
shall be as specified in the drawings. No
tolerance shall be allowed for thickness. The granite slabs shall be mirror
polished. All granite stones shall be brought pre-polished to the site. The
contractor shall prepare samples and obtain approval of the Engineers before proceeding with the work. The contractor shall ensure
that no chisel
marks are visible
on the surface of the stone
before fixing. Stones with chisel marks or broken edges shall be rejected. Laying The
base shall be made rough
and watered and
given a cement wash and then the mortar shall
be laid in 19-20 mm. thick layers as per instruction of Engineer. After
laying mortar, it should be leveled with wooden floats. Proper slope for
draining wash water shall be provided as per instruction of the Engineer. And
over this, granite stone should be laid; the joints should not be more than
1.5 mm. The joints should be painted with approved colored cement slurry. Curing After
about 2 hours of laying, the surface shall be covered with wet bags and kept
wet and left undisturbed for 2 days. Finish Finally,
when the surface is absolutely dry, the surface shall be rubbed with wax to give a glazing
surface, as per instruction of Engineer. Care shall be taken that the floor is not left slippery and that ordinary
wax is not used under any circumstances Measurement Measurement
shall be in square meter of exact length and breadth of the floor. Rate shall
include materials, mixing, laying, curing, finishing and labor
etc. all complete. |
H27 |
Anti-slip
Precast Cement Tile |
Providing
and laying of pre-cast Anti-slip (300X 300) cement tile of approved pattern
in Ramp and other specified area in cement mortar 1:4 (1 Cement : 4 Sand) and
pointing the joints with cement mortar of same color as of cement tile all
complete. The
Pre-cast cement tile shall conform to relevant standard
of NS and IS of latest revision. The
surface shall be cleaned of all dust particles and impurities that affect
cement mortar. Proportion Base
Course: 1 part cement; 4 parts sand and mixing shall be done as per specification for mortar mixing
of brick masonry work Installation The tile shall be laid in cement mortar having 20mm
thickness minimum. All the joints shall be finished as per the drawing and
instruction of the Engineer. A sample of workmanship shall be approved prior
to execution of work. Measurement: It
shall be measured in square meter of the area covered including materials and labor complete. |
H31 |
Acid or alkali resistant tiles |
The
tiles shall be of vitreous ware and free from deleterious substances. The
iron oxide content allowable in the raw material shall not exceed two
percent. The tiles shall be vitrified at the temperature of 11000C and above and shall
be kept unglazed. The finished, tile, when fractured
shall appear fine grained in texture, dense and homogenous. The tiles shall
be sound, true
to shape, flat
and free |
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from
flows and manufacturing defects affecting their utility. The tiles shall be
of required colour. Dimensions and Tolerances Ceramic
unglazed vitreous acid-resistant tiles shall be made in three sizes namely 98.5 X 98.5 mm, 148.5 X 148.5 mm and 198.5 X 198.5 mm. They shall be available in the following thickness: 25, 20 and 15 mm.
The depth of the grooves on the underside of the tile shall not exceed 3 mm.
Tolerance on length, breadth and thickness of tiles shall be + 2 percent. Shape The
tiles shall be square shaped. Half tiles rectangular in shape shall also be available. Half
tiles for use
with full tiles
shall have dimensions which shall be such as to
make two half tiles, when joined together, match with the dimension of full
tile. The shape of tiles other than square shall be as agreed to between the
purchaser and the manufacturer. Marking Tiles
shall be legibly marked on the back with the name of the manufacturer or his
trade mark, manufacturer’s batch number and year of manufacture. Each tile
may also be marked with the standard certification mark. Preparation of Surface and Laying The
cement used to be acid and or alkali resistant cement and cement mortar to be used to be acid and
or Alkali resistant mortar. Thickness of bedding of mortar for flooring to be
10 mm or specified on the item and for dado/skirting to be 12 mm or specified
on item. Rate The rate for
flooring shall include the cost of all materials and labour involved in all
the operations described above. |
H32 |
Vinyl sheet flooring |
Providing and laying plain,
textured, coloured vinyl
Tiles with color
and patterns as indicated or as approved by site engineer/ Architect,
including compatible adhesive over previously prepared substrate, with
polyurethane surface treatment as per drawing and design requirement. Materials Vinyl Sheet
: As specified in BOQ.or as per site engineers approval. Contractor shall submit manufacturer’s technical data for
flooring and accessory. Welding Thread: Vinyl
thread or rod shall be used as
produced by the manufacturer of sheet vinyl flooring and intended for heat
sealing of joints. Color shall match field of sheet vinyl floor covering
unless otherwise specified by engineer Adhesive: Only
Manufacturer approved adhesive as compatible to the tiles, as approved by
site engineer/architect shall be used. Manufacturer approved adhesives shall
be submitted to site engineer/ Architect for approval. Preparation of Surface and Installation Subfloor surface shall be solid,
dry, smooth and free from cracks, |
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holes,
ridges, or coatings preventing
adhesive bond and other defects impairing performance or appearance. Slab
substrates shall be dry and free of curing
compounds, sealers, hardeners and other materials that may interfere with
adhesive bond. Coatings from subfloor surfaces
that would prevent adhesive bond, including curing compounds incompatible
with flooring adhesives, paints,
oils, waxes and sealers shall be removed.Adhesion and dryness characteristics
shall be determined by performing bond and moisture tests recommended by
flooring manufacturer. Cementitious
leveling and patching compounds as recommended by site Engineer shall be used for filling small cracks, holes and
depressions and leveling subfloors. This contractor shall be responsible for
leveling new or existing floors
whose surface varies
up to 5/16”. Site engineer
shall be notified in writing where substrate varies more than above before
proceeding with the work. Gypsum
based leveling compounds shall not be accepted. Flooring
and accessories shall be installed only after other finishing operations,
including painting, have been completed. Flooring shall not be installed over concrete slabs
until the latter have been cured and are sufficiently dry to achieve bond
with adhesive. Any unsatisfactory work shall be informed to site engineer. Flooring
work shall not be commenced until the subfloor surfaces are satisfactory and
approved by site engineer. Installation shall be carried out as per manufacturer's instruction after approval
from site engineersThe finished floor surface shall be true to required
levels. All
flooring work finishing shall be adequately protected from damage during the
progress of construction and any damage shall be repaired to the satisfaction
of the Engineer at the Contractor's expense. Upon completion prior to final inspection
and acceptance, the Contractor shall clean all work. Agents liable to damage
the work shall be avoided. If surface show mass scratches, crack or other imperfections, which cannot be removed
by cleaning; the Contractor shall remove the defective material and replace
with new material at no
additional expense. Sample of workmanship and tile grout proposed (silicone) shall be approved prior to execution of work. |
H33 – H37 |
Marble
flooring |
Marble
stone: Marble shall be of good quality having smooth, hard surface, regular
in shape, size and of uniform thickness, of good appearance, and of sharp and
square edges. It shall be free from cracks and other defects. Marble stone of
uniform size with more than 45cm and the minimum length of 1200mm to fit in
the counter and floor, may be from Godavari Marble factory (polished of
minimum size 600mmx600mm) or Rajasthani (Indian) Marble equivalent conforming
to IS 1130 – latest Revision or BS specification or as approved by the
engineer. No small marble will be allowed except in the thin wall or skirting
or the edges or unless specified by engineer. The marble must be backed with the nylon grip net.
. The marble shall be of minimum thickness of 20mm. The colour shall be as
per the instruction of engineer or
drawings. Sample of marble stone to be used shall be submitted to the Project
manager and his approval should be taken before the bulk purchase. All the
marble stone supplied shall conform to the approved sample in all respect. Proportion |
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Base
Course: 1 part cement; 2 parts sand and mixing shall be done as per specification for mortar mixing
of brick masonry work Dressing Each
marble stone slab shall be machine cut to required size and shape as
specified in the drawing and as instructed by engineer. All angles and edges
of the marble slabs shall be true and square and free from chippings and the
surface shall be true and plane. The thickness of the stone shall be as
specified in the drawing. No tolerance shall be allowed for thickness. For
flooring, the marble slabs shall be machine cut with good finish at edges and
corners. The contractor shall ensure that no chisel marks are visible on the
surface of the stone before fixing. Marbles with chisel marks or broken edges
shall be rejected. Laying The
base shall be made rough
and watered and
given a cement wash and then the mortar shall
be laid in 20 mm. thick layers as per instruction of Engineer. After laying
mortar, it should be levelled with wooden floats. Proper slope for draining
wash water shall be provided as per instruction of the Engineer. And over
this, marble stone should be laid; the joints should not be more than 3 mm.
The joints should be painted with
white cement slurry. Curing After
about two hours of laying, the surface shall be covered with wet bags and
kept wet and left undisturbed for two days. Finish Finally, when
the surface is absolutely dry, oxalic acid
powder shall be rubbed well on the surface with
grinding machine with water, and this operation shall be repeated until the
surface becomes perfectly smooth and glossy. The surface shall be rubbed with
wax to give a glazing surface. White cement or colour cement shall be used in
joint to have the required colour as per specified or as per instruction of Engineer. Care
shall be taken that the
floor is not left slippery and that ordinary
wax is not used under any circumstances If
required by the Engineer, the grinding and polishing shall be done by grinding machine in 3 operations,
first grinding with machine fitted with coarse Carborundum stone, second
grinding with medium grade Carborundum stone and final grinding with fine
grade Carborundum stone. Measurement Measurement
shall be in square meter of exact length and breadth (length and height in dado) of the floor.
Rate shall include
materials, mixing,
laying, curing, finishing, grinding, polishing and labour etc., all complete. |
H33a |
Cast in situ crazy marble flooring |
25mm
thick crazy marble flooring consisting of 19mm thick cement mortar (1:2) with cement sand, and 6mm thick
top course (1:1) with white or color cement with marble chips mixed with
marble pieces including mixing, laying, grinding and polishing to smooth
finished glazed floor surface, all complete, in m². Materials Cement: Portland cement
(white as well) as per specification under |
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“Concrete Work” Sand as per specification under “Concrete Work” Aggregate
: hard and tough (granite stone) of 12mm gauge, well graded, clean and free
from dust and dirt. Marble
Chips: of 3mm gauge, having maximum size 3mm and minimum size or 1.5mm.
Marble chips for terrazzo flooring shall be dry, dust free, sharp and hard. Marble Pieces: 19mm thick of size 200mm
to 300mm dimension Proportion Base Course: 19mm thick cement
mortar of 1:2. Upper Course:
6mm thick Marble
chips and cement
of specified (white or other) (1:1) 1 part marble chips; 1 part cement mixed
with approved size & shape of marble pieces Mixing Cement
concrete shall be prepared by mixing the ingredients dry by measuring with boxes
to have the required proportion. First cement and sand shall be mixed dry and
this dry mix shall be mixed with stone
chips dry and then mixed by adding water slowly and gradually and mixed
thoroughly to have a uniform mix. The
marble chips and cement shall be mixed by measuring with boxes to have the required proportion,
first dry mixed, and then thoroughly mixed by adding water gradually to have
a uniform plastic mix. Laying The
base shall be made rough
and watered and
given a cement wash and then the cement sand
mortar of 1:2 shall be laid in 19mm thick layers in panels of 90 CM x 90 CM
or as per instruction of Engineer. Panels
shall be bounded
by glass dividing strips 6mm thick
and 25mm deep. After laying,
the mortar shall be compacted by beating and tamping and leveled with wooden
floats. Proper slope for draining
wash water shall be provided as per instruction on the Engineer. Within 2
hours of laying of the bottom layer of cement mortar with pieces of marbles,
the upper layer of marble chips and cement shall be laid, and the surface tamped
lightly and finished perfectly level with straight edge float and trowel.
Additional aggregates may be spread on the finished surface while compacting
or rolling so that the final surface is covered with chips to extent of about
70% of the exposed area. Curing After
about 2 hours of laying, the surface shall be covered with wet bags and kept
wet and left undisturbed for 2 days. Finish The surface shall be ground by
rubbing with sand
stone blocks and all the cement in the surface removed. A neat
cement wash shall
then be given in the
surface and left undisturbed for 6 days and the surface shall be ground with
carborundum stones of different grades starting with coarse one and
successively with finer ones, and rubbing shall be continued until the entire surface shows a uniform granular
appearance. The surface should be kept wet during all these days. After final
rubbing, the surface
shall be thoroughly cleaned by washing with soft soap water and then
with clean water. Finally, when
the surface is absolutely dry, oxalic acid
powder shall be |
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rubbed
well on the surface with pieces of felt with a few drops of water, and this operation shall be
repeated until the surface becomes perfectly smooth and glossy. The surface
shall be rubbed with wax to give a glazing surface. White cement or colored
cement shall be used to have the required color as per specified or as per
instruction of the Engineer. If
required by the Engineer, the grinding shall be done by grinding machine in
at least three operations, first grinding with machine fitted with coarse
carborundum stone, second grinding with medium grade carborundum stone, and
final grinding with fine grade carborundum stone. Measurement Measurement
shall be in square meter of exact length and breadth of the floor or length
and height in dado.
Rate shall include all materials, mixing, laying, curing,
grinding, finishing, polishing and labour etc. all complete. |
11. I. Plaster, Punning and Pointing Works |
||
I1 – I7,
I13 - I16 |
General Plaster Works |
Plastering shall be started from top
and worked down. All putlog holes
shall be properly filled in advance of the plastering as the scaffolding is being taken down. Wooden screeds 75
mm wide and of the thickness of the plaster shall be fixed vertically 2.5 to
4 meters apart to act as gauges and
guides in applying the plaster. The mortar shall be laid on the wall between
the screeds using the plaster's float and pressing the mortar so that the
raked joints are properly filled. The plaster shall then be finished off with a wooden straight edge reaching across the
screeds. The straight edge shall be worked on the screeds with a small upward
and sideways motion 50 mm or 75 mm at a time. Finally, the surface shall be
finished off with a plaster's wooden float. Metal floats shall not be used. When
recommencing the plastering beyond the work suspended earlier the edges of
the old plaster shall be scraped, cleaned and wetted before plaster is applied
to the adjacent areas. No
portion of the surface shall be left out in a condition to be patched up
later on. The
plaster shall be finished to a true and plumb surface and to the proper
degree of smoothness as required by the Engineer. The
average thickness of plaster shall not be less than the specified thickness.
The minimum Thickness
over any portion of the surface shall not be less than the specified
thickness minus 3 mm. Any
cracks which appear in the surface and all portions, which sound hollow when
tapped, or are found to be soft or otherwise defective, shall be cut out in
rectangular shape and re-done as directed by the Engineer. The
surface to be plastered shall be brushed clean mortar joints of brick masonry
or hollow concrete walls or any other surface to be plastered shall be raked
to a depth of approximately 12mm, and the surface brushed down with a stiff
brush and thoroughly wetted. The surface shall be free of all dust, loose
materials, grease etc. The mortar
shall be first
dry mixed, by measuring with
boxes to |
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required
proportion, and then water added slowly and gradually and mixed thoroughly to
uniform consistency. The
thickness of the plaster shall not be less than 12 mm not more than 20mm. In
case of plaster thicker than 20mm, it shall be built by two or more coats
each coat not exceeding 12mm in thickness. Cement shall
be as specified above. Sand
shall be as before specified but shall be graded to a suitable fineness in
accordance with the nature of the plaster, etc., in order to obtain the
finish required. Lime
for plastering shall be as before described in clause 414 and slaked and run
at least four weeks before use. All other
mixes shall be constructed in a like
manner. Moist
curing shall be accomplished by keeping the plaster uniformly damp by
suitable means. Moist curing shall start during application and continue for
not less than 7 days. Hacking Prices
of all paving and plastering etc. shall include for hacking concrete
ceilings, beams, floors etc., by approved means and for raking out joints of
walls 12mm deep to form a proper key. Plastering on walls generally shall be
taken to include flush faces of lintels etc., in same. Surfaces
to be paved or plastered must be brushed clean and well wetted before each
coat is applied. All cement plaster shall be kept continually damp in the
interval between application of coats and for seven days after application of
the final coat. Dubbing
out where required shall be composed of similar material to that following. Partially
or wholly set material will not be allowed to be used or re- mixed. Samples The
Contractor shall prepare sample square meter of the plastering and paving as directed until the
quality, texture and finish required is obtained and approved by the Project
Engineer after which
all plastering or paving
executed shall conform
with the respective approved sample. No payment shall be accounted for such
sampling. Finish Care
shall be taken to insure that finished plaster surfaces shall be plumb,
square, straight and true to line. Generally
all screeds and paving shall be finished smooth, even and truly level (unless
specifically required to falls and currents, etc.), and paving shall be steel
troweled or floated. Rendering and
plastering shall be finished plumb,
square, smooth and even. All
surfaces to be plastered shall be thoroughly wetted before any plastering is
commenced and the Contractor shall allow in his prices for dusting external
angles with neat cement to give additional strength. No
plastering will be allowed to take place until all chases for service have
been cut, services installed and chases made good. On no account may finished
plaster surface be chased and made good. All Work shall
be to approval and any not complying with the above shall be hacked away and replaced, as directed, and at the |
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Contractor's expense. Arises and Angles in Plastering All
arises shall be clean and sharp or slightly rounded as directed including
neatly forming miters. All
making good shall be cut out to a rectangular shape, the edges undercut to
form dovetail key and finished flush with face of surrounding plaster. All
cracks, blisters and other defects must be cut out made good and the whole of
the paving and plastering Work left perfect on completion. Screeds
shall be in cement and sand (1:4) and rates shall include for thoroughly hacking, cleaning and soaking the receiving structure in water. No creed shall be laid on a dry structure in any
circumstances. Where changes of floor finish occur they shall be divided by
strips as specified. The
Contractor's special attention is drawn to the fact that all screeds, immediately after the initial set has taken
place, will be required to be continuously covered in water by the sand trap
or other approved method for at least 10 days. Any screed panel that is found
to be dry before the end of this period shall be removed at the discretion of
the Project Engineer. Waterproofed
external rendering shall consist of minimum 12mm cement and sand (1:4)
rendering at the rate of 2.05 litre to 41 kgs of cement all in accordance
with the manufacturer's instructions and finished perfectly true and even
with a wood float. External Plastering and Rendering: Waterproofed
External Plaster or Rendering work shall consist of minimum 12.5mm to 16mm as
detailed in the Bill of Quantity with cement/ sand ratio 1:3 or 1:4 at the
rate of 1/2 gallon to 90 lbs of cement all in accordance with the
manufacturer’s instructions and finished perfectly true and even with a wood
float. Internal Plastering and Rendering: Internal
Plastering or Rendering shall consist of minimum 12.5mm to 16mm as detailed
in the Bill of Quantities with cement/ sand ration 1:3, 4 finished perfectly true and even with a wood float. |
I8 – I12 |
General Pointing
Works |
For
pointing, the mortar shall be filled and pressed into the raked out joints,
before giving the required finish. The pointing shall then be finished to
proper type given on the Drawing. If type of pointing is not mentioned on the
Drawing the same shall be ruled pointing. For ruled pointing after the mortar
has been filled and pressed into the joints
and finished off level with the edges of the bricks, it shall while
still green be ruled along the centre with a half round tool of such width as
may be specified by the Engineer. The superfluous mortar shall then be cut
off from the edges of the lines and the surface of the masonry shall also be
cleaned of all mortar. Where
external faces of the mortared masonry work will be backfilled or otherwise
permanently covered up, the mortared joint shall be finished flush to the
faces of the adjacent stonework. Where mortared masonry faces will remain
exposed, the mortar joints |
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shall
be pointed to a consistent style as shown on the Drawing. Pointing shall be
carried out using mortar 1:3 by volume of cement and sand or as shown on the Drawing. The mortar shall be
filled and pressed into the raked out joints before giving the required
finish. The pointing, if not otherwise mentioned, shall be ruled type for
which it shall, while masonry work is still green, be ruled along the centre
with half round tools of such width as may be specified by the engineer. The
excess mortar shall,then, be taken off from the edges of the lines and shall not
be unnecessarily plastered over the exposed stone works. The thickness of the
joints shall not be less than 3mm for Ashlar masonry. Before
applying the punning and pointing, the base surface shall be cleaned, any
dust or loose particles removed and thoroughly wetted. The surface shall be
free of all dust, loose materials, grease etc. The average thickness of the
punning and pointing work shall not be less than 3 mm. The pattern shall be
as per instruction of the Engineer or as shown in the drawings. The
mortar shall be first dry mixed, by measuring with boxes to required
proportion, and then water added slowly and gradually and mixed thoroughly to
uniform consistency. The
coat shall be finished by rubbing with a steel trowel and any depression
shall be filled in and rubbed to shining surface. Cement shall
be as specified above. Sand
shall be as before specified but shall be graded to a suitable fineness in
accordance with the nature of the plaster, etc., in order to obtain the
finish required. All other
mixes shall be constructed in a like
manner. Moist
curing shall be accomplished by keeping the plaster uniformly damp by
suitable means. Moist curing shall start during application and continue for
not less than 7 days. Measurement Measurement of works will be made
in m2 of works as
specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment
will be full and final compensation for all material, labour, and equipment to complete the works as specified. |
11. J. Paint Works |
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J1 – J29 |
General |
All
materials shall be delivered on site intact in the original drums or tins and
shall be mixed and applied strictly in accordance with the manufacturer’s
instructions and to the approval of the Engineer. All cement paints and
washable distemper shall be applied by brush; emulsion paints shall be
applied by means of a brush then rolled. All enamel paints are applied by
brush or sprayed, and bitumen and bituminous base aluminium paints are applied
by brush. Before application of any paint, adjoining surfaces shall be
covered by cloth, or paper and wherever paints stains it shall be removed
before leaving the work in same
day. The
only addition, which will be allowed to be made locally will be liquid thinners supplied or recommended by the manufacturers and none shall
be, thinned more
than approved by the Engineer. |
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Preparation and priming
of surfaces: Concrete
and Cement rendered surfaces shall be smooth and free from defects
and shall be allowed to dry out thoroughly. Surfaces shall be thoroughly brushed down and left free from all
efflorescence, dirt and dust. All
such surfaces, which are to be finished with oil or enamel paint, shall be
primed with two coats of alkali resisting primer. Plaster
surfaces shall be perfectly smooth and free from defect. All such surfaces
shall be allowed to dry for a minimum period of four weeks. Surfaces shall be
stopped with approved plaster compound, rubbed down flush, thoroughly brushed
down and left free from all efflorescence, dirt and dust. Fair-faced
surfaces shall be dry, brushed down and free from dust or dirt and shall be
treated with an approved alkali resisting primer (for plastic emulsion). Metal
work generally shall be thoroughly wire brushed to remove all scale, rust,
and through sand papering shall be done before any painting is done. Where severe rust exists, the special
anti-rust primer must be used. After painting it shall be stored in covered
shed and 60cm above ground. Shop
primed surfaces shall have bare places touched up with an approved metal
primer. Un-primed
surfaces shall be given one coat of primer as last. Galvanized surfaces, which are thoroughly weathered, shall be, brushed down with white spirit,
washed down and given one coat of zinc
chromate primer. Bituminous-coated
surfaces shall be given as isolating coat of shellac knotting followed by an
approved metal primer. Woodwork
generally shall be rubbed down, given one coat shellac knotting, one coat wood
self knotting primer,
and all cracks, nail holes, defects,
and uneven surfaces, etc., stopped and faces up with hard stopping rubbed
down flush. Before oiling
woodwork all stains
must be removed
and uniform colour obtained and filled. Colours and Priming: The
priming undercoats and finishing coats shall each be of differing tints and
the priming and undercoats shall be of the correct types and tints to suit
the respective finishing coats in accordance with the following instructions.
All finishing coats shall be of colours and tints selected by the Engineer.
The paintwork shall have and uniform finish and all paint for external work
shall be exterior quality only. Rubbing Down: Each
coat of paint shall be properly dried and shall be well rubbed down with fine
glass paper before the next coat is applied. The paintwork shall be finished
smooth and free from brush marks. Samples
Cards of all paints, etc., shall be submitted to and samples prepared for
approval of the Engineer before laying on and such samples, when approved,
shall become the standard for work. Program: The contractor shall so arrange his program of work that
all other |
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Trades
are completed and
away from the area to be painted when
the painting begins. Ironmongery, Protection and
Cleaning Up: All
ironmongery shall be removed from joinery before painting is commenced and
shall be cleaned and renovated of necessary and
re- fixed after completion painting. Cover
up all floors, etc., with non-resinous sawdust or other approved covering
when executing and all painting decorating work. Paint
splashes, spots and stains shall be removed from floors, woodwork, etc., and
damaged surface touched up and the whole of the work left clean upon
completion. Materials: All
paint materials of specified brand shall be obtained from the manufacturer or
authorized dealer. All sealers, primers and undercoating are to be obtained
from the makers of the finishing materials and are to be in accordance with
their recommendation for the particular finish required. Knot Sealer: For use
on knots and resinous portions of woodwork. Stopping
and Filling composed of parts putty to one part of stiff white lead. Lacquer: Approved
polyurethane eggshell clear lacquer applied in accordance with the
manufacturer’s instructions. Polish shall
be an approved brand of wax
polish. Oil shall be best quality linseed oil. Filler for polished or oiled surfaces to be Beeswax filler. Wood Preservative: All
wood work, as specified or instructed shall, be treated after cutting and
preparation but before assembly or fixing with three coats of solution
consisting of one part if Atlas “A” wood preservative brown grade to three
parts of water. The solution is to the brushed in all faces of all timbers unless exposed to view and painted. This
is applicable in the wood frame contact with masonry and roof purling, batten
and counter rafter. The
contractor shall note that this solution is HIGHLY POISONOUS and shall take
all necessary precautions and instruct his workmen accordingly. Paint Application: Painting
Items as described hereafter shall comprise the following, and shall all include for preparing and
priming surfaces as above described: - Cement Paint
: Apply two coats. Plastic
Emulsion : Apply a minimum of three
coats, using a thinning medium or water only if and as recommended by the
manufacturer. An approved plaster
primer tinted to match may be substituted for the first coat. Paint
: Apply two undercoats and one finishing coat of enamel gloss oil paint. Flat oil paint :
Apply two coats
of flat oil paint, using
thinning medium in accordance with the manufacturer’s instructions. |
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Oil : Apply two coats of linseed oil. Wax Polish : Apply
a minimum of two coats
to approval. Lacquer : Apply three
coats of Polythene lacquer as described, to approval. Prime : Prepare and prime only
before fixing. Moulded cornices and coves. (a) Length shall
be measured at the centre
of the girth. (b) Moulded
cornices and coves shall be given in square metres the area being arrived at
by multiplying length by the girth. (c) Flat
or weathered top to cornices when exceeding 15 cm in width shall not
be included in the girth
but measured with
the general plaster work. (d) Cornices
which are curved in their length shall be measured separately. If
the old Paint of existing surface is firm and sound, it shall be cleaned
of grease, smoke etc. The surface shall then be rubbed down with sand paper and dusted. Rusty
patches shall be cleaned up and touched with synthetic enamel paint. If the
old Paint is blistered and flaked, it shall be completely removed. Measurement: Measurement
shall be in square meters of the actual covered area of the paints. Nothing extra
shall be allowed
for painting any rough surface. The rate shall include for specified
coats inclusive of materials, labour, scaffolding all complete. |
J1, J2, J13 |
White wash |
For
whitewashing, wherever scaffolding is necessary, it shall be erected on double
supports tied together by horizontal pieces, over which scaffolding planks
shall be fixed. No ballies, bamboos or planks shall rest on or touch the
surface which is being white washed. For all exposed brick work or tile work,
double scaffolding having two sets of vertical supports shall be provided.
The supports shall be sound and strong, tied together with horizontal pieces
over which scaffolding planks shall be fixed. Where ladders are used, pieces
of old gunny bags shall be tied on their tops to avoid damage or scratches to
walls. For white washing the ceiling, proper stage scaffolding shall be erected. Preparation of Surface Before
new work is white washed, the surface shall be thoroughly brushed free from
mortar droppings an foreign matter. In case of old work, all loose particles
and scales shall be scrapped off and holes in plaster as well as patches of
less than 50 cm area shall be filled up with mortar of the same mix. Where so
specifically ordered
by the Engineer-in-Charge, the entire surface of old white wash shall be
thoroughly removed by scrapping. Where efflorescence is observed the deposits
should be brushed clean and washed. The surface shall then be allowed to dry
for atleast 48 hours before white washing is done. Preparation of Lime
Wash The lime
wash shall be prepared from
fresh stone white
lime. The lime shall be thoroughly slaked
on the spot,
mixed and stirred with sufficient water
to make a thin cream.
This shall be allowed to stand |
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for
a period of 24 hours and then shall be screened through a clean coarse cloth.
40 gm of gum dissolved in hot water, shall be added to each 10 cubic
dicimetre of the cream. The approximate quantity of water to be added in
making the cream will be 5 litres of water to one kg of lime. Indigo
(Neel) upto 3 gm per kg of lime dissolved in water, shall then be added and stirred well. Water
shall then be added at the rate of about 5 litres per kg. of lime to produce a milky solution. Application The
white wash shall be applied with moonj brushes to the specified number of
coats. The operation for each coat shall consist of a stroke of the brush
given from the top downwards, another from the bottom upwards over the first
stroke, and similarly one stroke horizontally from the right and another from the left before it dries. Each
coat shall be allowed to dry before the next one is applied. Further each
coat shall be inspected and approved by the Engineer- in-Charge before the
subsequent coat is applied. No portion of the surface shall be left out
initially to be patched up later on. For
new work, three or more coats shall be applied till the surface presents a
smooth and uniform finish through which the plaster does not show. The
finished dry surface shall not show any signs of cracking and peeling nor
shall it come off readily on the hand when rubbed. For
old work, after the surface has been prepared, a coat of white wash shall be
applied over the patches and repairs. Then a single coat or two or more coats of white wash as stipulated in the description
of the item shall be applied over the entire surface. The white washed
surface should present a uniform finish through which the plaster patches do
not appear. The washing on ceiling should be done prior to that on walls. Protective Measures Doors,
windows, floors, articles of furniture etc. and such other parts of the building not to be white washed,
shall be protected from being splashed upon. Splashings and droppings, if any
shall be removed by the contractor at his own cost and the surfaces cleaned.
Damages if any to furniture or fittings and fixtures shall be recoverable
from the contractor. Measurements Length and
breadth shall be measured and area shall be calculated
in sqm. Measurements
for Jambs, Soffits and Fills etc. for openings shall be as described in
plaster. Cornices and other such wall or ceiling features, shall be measured
along the girth and included in the measurements. The
number of coats of each treatment shall be stated. The item shall include
removing nails, making good holes, cracks, patches etc. not exceeding 50 sq.
cm. each with material similar in composition to the surface to be prepared. Rate The rate shall
include all material and labour involved in all the operations described
above. |
J3 |
Distemper works |
Washable
distemper of required colour as approved by the Engineer shall be used,
conform to IS: 427-latest revision. Before application of the distemper the shade shall
be approved by the Engineer. The paint
(SKK-Japanese, Nerolac, Berger or equivalent) shall be water based washable
distemper as per NS, IS specification. Only fresh distemper shall be used,
hard or set shall not be used. Preparation of Paint The
washable distemper powder shall be stirred slowly in clean water using 0.6
litre of water per kg of distemper or as specified by the manufacturer. Warm
water shall preferably be used. It shall be
allowed to stand for at least 30 minutes (or if practicable over
night) before used. The mixture shall
be well stirred
before and during
use to maintain an even
consistency. Distemper
shall not be mixed in larger quantity than is actually required for one day’s
work. Preparation of Surface Before
new work is distempered, the surface shall be thoroughly brushed free from
mortar dropping and other foreign matter and sand papered smooth. New plaster
surfaces shall be allowed to washable for at least six weeks before applying
distemper. Pitting
in plaster shall be made good with plaster of Paris mixed with the colour to
be used. The surface shall then be rubbed down again with fine grade
sandpaper and made smooth. A coat of distemper shall be applied over the patches. The patched surface shall
be allowed to washable thoroughly before the regular coat
of distemper is applied. Application For
new work, the treatment shall consist of a priming coat of whiting followed
by the application of two or more coats of distemper till the surface shows
and even colour.
For each coat,
the entire surface shall be coated with the mixture uniformly with proper
distemper brushes in horizontal strokes followed immediately by vertical
ones, which together shall constitute one coat. The
subsequent coats shall be applied only after the previous coat has dried. The finished surface shall be
even and uniform and shall show no brush marks. Enough
distemper shall be mixed to finish one room at a time. The application of a
coat in each room shall be finished in one operation and no work shall be
started in any room, which cannot be completed the same day. After each day
work, the brushes shall be washed in hot water and
hung down to washable. Old brushes, which
are dirty or caked with distemper, shall not be
used. On
plastered, POP surface (paint shall be prepared with sand papering), putting,
and two coats of primer. The paint is applied in two coats of washable
distemper with roller or brush. The
surface should be properly cleaned and treated with water based primer as per
manufacturer’s specifications. Rectification of defects in plaster/POP with
broken edges should be done by using a proper colour putty, paste as per
manufactures specifications. The surface
on which paint
is applied shall become hard washable in |
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16
hours. The necessary single / multistage scaffoldings required for the work
shall be provided as detailed out under coatings. The equipment, roller or
brush used on the work should be immediately washed with water to facilitate
future use. Measurement Measurement
shall be in square meters of the actual covered area of the paints. Nothing extra shall be allowed for
painting any rough surface e.g. external sand - faced plaster or work in
short width or surface in any
shape. The rate
shall include for
two or more
coats inclusive of materials, labour, scaffolding all complete. |
J4 |
Water proof cement paint works |
Cement
paint of required colour shall be
of ready mixed type in sealed container of
approved brand (Snowcem
India Ltd., or equivalent brand or
manufacture)r conforming to IS: 5410 - latest revision, approved by the
engineer in sealed tins, shall be used. Before application of the cement
paint the shade shall be approved the
Engineer. It shall be procured either in 50 kg. Container or 25 kg.
Container. All such container shall have unbroken seal with manufacturer’s
name and trade marks as well as a description of contents all clearly marked.
Such paint shall be mixed and applied strictly in accordance with the manufacturer’s instructions and with the
approval of site In-charge. All materials shall be stored in dry place. Preparation of Paint Only
fresh cement paint shall be used, hard or set paint shall not be used. The
container shall be made loose by rolling and shaking the container before
opening. Cement paint shall be mixed with water in two stages. First
a paste shall be prepared by mixing 2 parts of cement paint powder with
one part of water by volume and
immediately this shall
be thinned by adding another part of water to have uniform solution of
consistency of paints. Care shall be taken to add the cement paint gradually
to the water and not vice versa. The second
stage shall comprise of adding further one part of water to the mix and stirring thoroughly to
obtain a liquid of workable and uniform consistency. In all cases the
manufacturer’s instructions shall be followed meticulously. Cement paint
shall be mixed
in such quantities as can be used up within an hour of its mixing
as otherwise the mixture will set and thicken affecting flow and finish. The lids of cement paint shall be kept tightly closed when
not in use,
as by exposure to atmosphere the cement paint rapidly becomes air
set due to its hygroscopic qualities. Preparation
of Surface Before
application of paint all dust and foreign materials shall be removed from the surface by use of wire brush. All
holes, cracks and abrasion shall be
fill with plaster of Paris, properly prepared and applied and smoothed off to
match adjoining surfaces. Any loose or uneven areas or any major cracks
or defects in the concrete or plaster back
ground shall be cut out and made good and the repairs allowed to dry thoroughly. Any efflorescence shall
be removed by dry brushing The surface shall be allowed
to run off. Application The fresh
mixed paint shall
be frequently stirred
during application and no mixture (paint)
shall be used after an hour of mixing. A vertical |
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stroke
with another horizontal stroke shall be termed one coat. Paint solution shall be applied to the
surface with hair brushed/roller in a number of coats to get uniform finish. After the first coat of the paint has
hardened, it shall be cured with water at least for 24 hours before the
second coat is applied. Similarly
required number of coats shall be given to get an even and uniform shade. It shall be kept damp at least for seven
days. Sample of workmanship shall be approved by the Engineer prior to commencement of work. The
final painted surface shall exhibit uniform and good finished appearance. Measurement shall being square
meter of actual
covered area. No extra shall be allowed for scaffolding, curing and
painting corners, plaster strips etc. Measurement / Payment Measurement
shall be in square meters of the actual covered area of the paint. Nothing extra shall be allowed for
painting any rough surface e.g. external sand - faced
plaster or work
in short width
or surface in any
shape. The rate shall include for
two or more coats inclusive of materials, labour, scaffolding all complete. |
J5 a, J15
– J17 |
Enamel Paints |
The
primer and paint shall be of approved quality and of approved manufacture like
Asian Paints, Nerolac, Jensolin, Berger British Paints India Ltd., Johnson
and Nicholson, India
or equivalent brand
approved by the Engineer. These materials shall be ready mixed and in
sealed tins with manufacturer’s name, colour and instruction clearly painted in the container. Preparation of Surface All
surfaces to be painted shall be planed and thoroughly sand papered, first by
using No. 120 sandpaper. Ordinary putting shall fill up nail holes,
cracks or other
in equalities. Putting
shall be made
up of 2 parts of best
quality whiting (absolutely dead stone lime) 1 part if white lead mixed
together in linseed oil and kneaded (3 oz. of linseed oil to 1 lb. of
whiting). A
primer coat shall be locally
applied in holes, cracks etc.
before putty is applied. The
putty/paste fillers shall be of approved quality and manufacture and shall be
applied to the surface with a knife or other sharp edged tools after the
priming coat as well as after each undercoat. After the surface is dry, it shall be sand paper by using
No. 60 sandpaper. Surface
so prepared shall be painted with one coat of primer. The primed surface when
dry shall be sand papered by using No. 100 sand paper. The
primed surface so prepared shall be painted with one coat of selected enamel
using bristle brush
and not horsehair ones. The paint shall be applied in thinnest
possible layers with parallel strokes Care
shall be taken to ensure the surface being free from dust or other foreign material before priming or
enamelling the surface. No paint shall splash on the floor, wall jambs, sill
or other part of the building. Application On Wood work After preparing and after the priming coat has been applied a topcoat |
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shall be
applied. The
primed surface so prepared shall be painted with one coat of selected enamel
using bristle brush
and not horsehair ones. The paint shall be applied in thinnest
possible layers with parallel strokes. Another
coat shall be applied after the previous coat is dry. Care should be taken that dust or other foreign materials do
not settle or otherwise disfigure the various coats. The same brand of materials will be used for various coats.
The paint shall be used and
applied as per manufacture's printed instruction. The paints
shall be applied with bristle brushes and
not horse hair
ones. The paints
shall be applied in the thinnest possible layers with parallel drawings, no
flowing down shall be allowed. Painting
to false ceiling and acoustic materials such as thermo Cole, perforated
acoustic tile, soft board etc. shall be done by spray painting only. The
Engineer prior to commencement of work shall approve sample of workmanship. On metal surface The
paint shall be continuously stirred in the container so that its consistency
is kept uniform throughout. The
painting shall be laid on evenly smoothly by means of crossing and laying -
off. The crossing and laying off consists of covering the area with paint,
brushing the surface hard for the first time and then brushing alternatively
in opposite directions, two or three times and then finally brushing lightly
in a direction at right angles to the same.
In this process no brush marks shall be left after the laying – off if
finished. The full process of crossing and laying - off will constitute one coat. Where so stipulated, the
painting shall be carried out using spray machines suited for the nature and
location of the work to be carried out. Only skilled and experienced workmen
shall be employed for this class of work. Paints used shall be brought to the
requisite consistency by adding suitable thinner. Spraying shall be carried
out only in dry conditions. No exterior painting shall be done in damp foggy
or rainy weather. Surface to be painted shall be clean, dry, smooth, and
adequately protected from
dampness. Each coat shall be applied in sufficient quantity to
obtain complete coverage, shall be well
brushed and evenly worked out over the entire surface and into all corners, angles and crevices allowed
to thoroughly dry. Second coat shall be of suitable shade to match final
colour, and shall be approved by the Engineer before
final coat is started. Allow
at least 48 hours drying time between coats for
interior and 7 days for exterior work, and if in the judgement of the
Engineer more time is required it shall be allowed. Finished
surfaces shall be protected from dampness and dust until completely dry.
Finished work shall be uniform, of approved colour, smooth and free for runs,
sags, defective brushing and clogging. Make
edges of paints adjoining other materials of colours sharp and clean, without
overlapping. Finish: The
painted surfaces shall present uniform appearance and semi – glass finish
free from steaks, blisters etc. Measurement Measurement
shall be in square meters of the actual covered area. Nothing extra
shall be allowed for painting any
rough surface e.g. |
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external
sand - faced plaster or work in short width or surface in any shape. The measurement shall be as follows: |
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Description of Work |
Measurement Method |
Overlapping Factor |
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Panelled or Framed |
Measured
flat (not girthed) end of frame to frame. |
1.5 for each side |
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Ledged & Battened |
1(1/8) for each side. |
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Flush |
1 for each side. |
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Fully glazed or gauged |
0.5 for each side. |
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Part panelled and part |
1 for each side. |
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Fully ventilated or Louvered |
1.5 for each side. |
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Boarding with
covered fillet and match boarding |
1.5 for each side. |
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Tile & slate battening |
Measured
flat (no deduction for open spaces) |
3/4 for
overall |
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Trellis or Jaffri |
1 for Painting all
over |
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Gates
and open palisade fencing including standard braces, rails, stays |
The
height shall be taken from the lower end of the palisade up to the top of the
palisade but not to the standards if they are higher. |
1 for Painting all
over |
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Carved or enriched work |
Measured flat |
1.5 for each face. |
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Corrugated sheet. |
Measured flat |
114% of flat area |
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The rate
shall include for
specified coats inclusive of materials, labour, scaffolding, all complete |
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J5 b, J18, J19 |
Emulsion Paints |
On
the plastered/POP surface, paint shall be prepared with sand papering,
putting, and two coats of primer. The paint is applied in two coats of
acrylic emulsion with roller or spray. The surface should be properly cleaned
and treated with water based primer as per manufacturer’s specifications.
Rectification of defects in plaster, POP with broken edges should be done by
using a proper colour putty, paste as per manufactures specifications. The
surface on which paint is applied shall become hard dry in 12 hours. The
necessary single / multistage scaffoldings required for the work shall
be provided as detailed out under coatings. The equipment,
rollers or spray used on the work should be immediately washed with water to
facilitate future use. After the first coat of the paint has hardened, the
second coat is applied as instructed by the engineer. Similarly required
number of coats shall be given to get an even and |
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uniform shade. |
J10 |
Chapra paint |
Chapra
(french Wood) polish is prepared from the chapra mixed with spirit. Two
layers of resin is applied by the smooth cotton clothes and dried. Preparation of Surface Before
application of Chapra polish, the timber surfaces shall be thoroughly sand
papered to obtain smooth surfaces and all the dust are removed from the surfaces. A coat of primer of chalk power mixed with resin or readymade approved putty is applied
and sand papered to fill in the voids and joints. Preparation & Application The
Chapra polish shall be made by mixing Chapra granules, thinner and spirit.
The chapra must completely dissolve in the spirit. Over the primed surfaces,
the Chapra polish of approved quality shall be applied with smooth cotton
cloth with firm rubbing and spread evenly. The cloth shall be of good quality
and perfectly cleaned. Chapra
wood finish shall be reapplied at least three times, after sandpapering with
finer sand paper
to get the
final finish &
best result. Measurement The
measurement shall be in square metres of the finished work. The rate shall
include all the materials and labour, all complete. |
J11, J12, J22, J23 |
Red Lead Primer |
Red Lead primer paint
shall be of approved brand.
The lead content
in the paint shall be less than 60% by weight. The site in charge shall examine the paints before
seal is broken |
J24, J25 |
Plastic felt |
Refer to general provisions above and the manufacturer's technical specification brochures |
J27 |
Japanees Texture paint |
|
J28 |
Heritage Wall Surface Texture |
|
J29 |
Anti Termite Treatment |
Prevention of the termite from reaching the
super-structure of the building and its contents can be achieved by creating
a chemical barrier between the ground, from where the termites come and other
contents of the building which may form food for the termites. This is
achieved by treating the soil beneath the building and around the foundation
with a suitable insecticide. Materials Chemicals:
Any one of the following chemicals in
water emulsion to achieve the percentage concentration specified against
each chemical shall be used: (i) Chlorphriphos emulsifiable concentrate of 20% (ii) Lindane emulsifiable concentrate of 20% To
achieve the specified percentage of concentration, Chemical should be diluted
with water in required quantity before it is used. Graduated containers shall
be used for dilution of chemical with water in the required proportion to
achieve the desired percentage of concentration. . Safety Precautions : Chemical
used for antitermite treatment are insecticides with a persistent action and
are highly poisonous. This chemical can have
an adverse effect
upon health when
absorbed |
|
|
through
the skin, inhaled as vapours or spray mists or swallowed. The containers having emulsifiable
concentrates shall be clearly labeled and
kept securely closed
in stores so that children or pet cannot
get at them. Storage and
mixing of concentrates shall not be done near any fire source or flame.
Persons carrying out chemical soil treatments should familiarize themselves
and exercise due care when handling the chemicals whether in concentrated or
in diluted form. After handling the concentrates or dilute emulsion, worker
shall wash themselves with soap and water and wear clean clothing especially
before eating and smoking. In the event of severe contamination, clothing
shall be removed at once and the skin washed with soap and water. If chemical
has splashed into the eyes, they shall be flushed with plenty of soap and
water and immediate medical attention shall be sought. The use of chemical
shall be avoided where there is any risk of wells or other water supplies
becoming contaminated. Treatment Treatment
along outside of foundations: The soil in
contact with the external wall of
the building shall be treated with chemical emulsion at the rate
of 7.5 litres
per square metre
of vertical surface of the sub-structure to a depth of 300 mm. To facilitate this
treatment, a shallow channel shall be excavated along and close to the wall
face. The chemical emulsion shall be directed towards the wall
at 1.75 litres per running metre of the
channel. Rodding with 12 mm diameter mild steel rods at 150 mm apart shall be
done in the channel. If necessary, for uniform dispersal of the chemical to
300 mm depth from the ground level. The balance chemical of 0.5
litre per running metre shall then
be used to treat the backfill earth as it is returned to the channel
directing the spray towards the wall surface. If
there is a concrete or masonry apron around the building, approximately 12 mm
diameter holes shall be drilled as close as possible to the plinth wall about
300 mm apart, deep enough to reach the soil below and the chemical emulsion
pumped into these holes to soak the soil below at the rate of 2.25 litres per
linear metre. In
soils which do not allow percolation of chemicals to desired depth, the
uniform disposal of the chemical to a depth of 300 mm shall be obtained by
suitably modifying the mode of treatment depending on site condition. In
case of RCC foundations the soil (backfill) in contact with the column sides
and plinth beams along with external perimeter of the building shall be
treated with chemical emulsion at the rate of 7.5 litres/sqm. of the vertical
surface of the structure. To facilitate this treatment, trenches shall be
excavated equal to the width of the shovel
exposing the sides of the column and plinth beams upto a depth of 300 mm or
upto the bottom of the plinth beams, if this level is less than 300 mm. The
chemical emulsion shall be sprayed on the backfill earth as it is returned
into the trench directing the spray against the concrete surface of the beam
or column as the case may be. Treatment of Soil under Floors : The
points where the termites are likely to seek
entry through the
floor are the
cracks at the
following |
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|
locations: (a) At
the junction of the floor and walls as result of shrinkage of the concrete; (b) On the
floor surface owing
to construction defects; (c) At construction joints in a concrete floor,
cracks in sections; and (d) Expansion joints
in the floor. Chemical
treatment shall be provided in the
plinth area of ground floor of the structure, wherever such
cracks are noticed by drilling 12 mm holes at the junction of floor and walls
along the cracks on the floor and along the construction and expansion joints
at the interval of 300 mm to reach the soil below. Chemical emulsion shall be
squirted into these holes using a hand operated pressure pump to soak the
soil below until refusal or upto a maximum of one litre per hole. The holes
shall then be sealed properly with cement mortar 1:2 (1 cement: 2 coarse
sand) finished to match the existing floors. The cement mortar applied shall
be cured for at least 10 days as per instruction of Engineer-in-charge. Treatment
of Voids in Masonry : The movement of
termites through the masonry wall may be arrested by drilling holes in
masonry wall at plilnth level and squirting chemical emulsions into the holes
to soak the masonry. The holes shall be drilled at an angle of 45 degree from
both sides of the plinth
wall at 300
mm intervals and
emulsion squirted through
these holes to soak the masonry using a hand operated pump. This treatment
shall also be extended to internal walls having foundations in the soil.
Holes shall also be drilled at wall corners and where door and window frames
are embedded in the masonry or floor at ground. Emulsion shall be squirted
through the holes till refusal or to
a maximum of one litre per hole. Care shall be taken to seal the holes after
the treatment. Treatment
at Points of Contact of Wood Work : The
wood work which has already been damaged beyond repairs by termites shall be
replaced. The new timber shall be dipped or liberally brushed at least twice
with chemical in oil or kerosene. All existing wood work in the building which
is in contact with the floor or walls and which is infested
by termites, shall be treated by spraying at the points of contacts with the
adjoining masonry with the chemical emulsion by drilling 6 mm holes at a
dowonward angle of about 45 degree at junction of wood work and masonry and
squirting chemical emulsion into these holes
till refusal or to a maximum of half a litre per hole. The treated
holes shall then be sealed. Infested wood work in chaukhats, shelves, joints, purlins etc., in contact with the floor or the walls
shall be provided with protective treatment by drilling holes of about 3 mm
diameter with a downward slant to the core of the wood work on the
inconspicuous surface of the frame. These
holes should be at least
150 mm centre
to centre and should cover in entire frame work. Chemicals shall be
liberally infused in these holes. If the wood is not protected by paint or
varnish two coats of the chemicals shall be given on all the surfaces and
crevices adjoining the masonry. Measurement Measurement shall
be in square meter of applied surface
of total plinth area, flat
measurement only and Rate |
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Rate shall
be inclusive of all labor
and materials. |
11. K. Damp
Proof Works |
||
K1, K2 |
Concrete DPC |
The damp proof course
shall consist of cement, sand/stone aggregate mixed with 2% of Accoproof, Impermo or Cement seal
by weight of cement and painted with two coal
tar paint over
it. Damp proof
Course will be provided to all walls,
which do not have
tie beam above
ground level as per the details of the working drawing. Water Proofing Compound Integral
cement water proofing compound conforming to IS 2645 and of approved brand
and manufacture, enlisted by the Engineer-in- Charge from time to time shall
be used. The
contractor shall bring the materials to the site in their original packing.
The containers will be opened and the material mixed with dry cement in the
proportion by weight, recommended by the manufacturers or as specifically
described in the description of the item. Care shall be taken in mixing, to
see that the water proofing material gets well and integrally mixed with the
cement and does not run out separately when water is added. Cement shall
be fresh Portland cement. Sand shall
be clean course
of 5mm size and down free from mica and clay. Stone aggregate shall be hard and tough of 12.mm size well
graded and free from dust and dirt. Water proofing compound other than
Accoproof, Impermo or Cement seal may be used after obtaining permission from
the site-in– charge regarding the acceptability of the compound and quantity
required for desired result. Cement
shall be thoroughly mixed with required 2%by weight of waterproofing
compound, and then mixed dry with the required volume of sand to make a proportion of 1:2. The cement sand
mix shall then be thoroughly mixed dry with stone aggregate to maintain
required proportion. Clean water shall then be mixed gradually to give a
plastic mix of required consistency. The mixing shall be done by turning at
least three times to give uniform and homogeneous concrete. All
the mixing shall be done in an impervious masonry platform. Before
lying concrete, the level of the surface
of the plinth
shall be checked
longitudinally and transversely. All joints shall be racked and surfaces moisten
by pouring clean
water on it. The inside
of the formwork shall
be covered with polyethylene sheet
so as to make water- tight
joint between the formwork and the concrete. Concrete
shall be laid uniformly by tamping to make dense concrete, leveled both
transversely and longitudinally. The
damp proof course shall be laid continuously except across doorways.
Construction joints if unavoidable shall be given at the site of doors or
wall opening. Such joints shall be sloped,
and such sloped surface shall be applied with neat cement wash before
starting concerning on following days. Hardened concrete shall be cured for 15 days. Shuttering may be removed after
72 hours. Two
coats of hot coal tar shall be applied on the cured cement concrete. The
first coat shall
be applied at 1.5 Kg.
per sq. and
the paint shall
be blinded immediately with coarse sand
and the surface is |
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|
tamped
lightly. Second coat of hot coal tar shall be applied at the rate of 1 Kg.
per sq. uniformly over the surface. Such surface shall be immediately blinded
with coarse sand and tamped
lightly. Lay over the
full width of the walls and at the height shown on the drawings a mortar
screed of sufficient thickness to form a level surface and cover the screed
with two coats of hot bitumen. Measurement Measurement of works will
be made in m³ of works as
specified. Payment Payment for
work will be made on the basis of contract unit price indicated in the BOQ.
The payment will be full and final compensation for all material, labour, and
equipment to complete the works. |
K3 |
Bitumen Paint |
Refer tarfelt
works below |
K4 |
Polythene Sheet |
To be approved by the Engineer-in-Charge |
K5 – K6 |
Tarfelt |
Prior
to the laying of the roofing materials on the slope or flat roofs, one layer
of finished underlay shall be provided on thin news paper sheets. The
underlay shall work as the false ceiling for the room as well as shall act as
the water-sealing agent to the room. This is achieved through the following: Waterproof and Termite resistant Plywood: Kit
Plywood of Phenol Bonded, hot pressed and termite resistant special plywood
with manufacturer’s guarantee towards their reliability to the specifications, of
the kind, as per the Indian Standards. The sizes and the thickness shall be
as per the detail designs and as specified in the bill of quantities. Samples
of the materials and their manufacturer’s warranty card shall be submitted
for Project In- charges approval. Tarfelting and Bitumen Paints: Tar
felt: Shalimar Tar felt or equivalent shall be according to IS. Tar felt
supplied should be packed in rolls with IS Certification mark. Tar felt shall
be free from visible external defects, such as holes, oil patches, ragged or
untrue edges, breaks, cracks, tears, protuberances
and indentations. Unless otherwise stated, tar felt supplied shall be in
widths of 90 cm and 100cm and generally in lengths of 10m and 20m. The sample
should be submitted to the Engineer In-charge before bulk purchase, and
should be approved by him. Bitumen
Mastic: Shall be of approved quality conforming to IS: 3037- 1965. This shall
be supplied in sealed tins with IS Certification mark. Laying: The felt shall
be laid in lengths at right angles to the direction of the run off gradient, with paper or plastic barrier between tar felt and concrete, commencing at the
lowest level and working up to the crest such that
the overlaps of the adjacent layers of felt
offers the minimum obstruction to the flow of water.
In the next layer, mastic asphalt or bitumen is spread, and
tar felt is laid. The
tar felt laid
should be in three layers. The
bitumen mastic (binding material) shall be prepared by heating to the correct
working temperature and conveyed to the point of work in a bucket or pouring can.
Each coat of each bay
shall be spread evenly and uniformly by means of a float
to the recommended |
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|
thickness,
on to the previously prepared surface, the isolating membrane or the
preceding coat. Each coat of bitumen mastic shall be followed, without delay
by the succeeding, since exposure to contamination (by dust or dirt)
might impair adhesion and cause
blistering. The finished floor shall not sound
hollow when tapped with wooden mallet. The
tar felt before laying shall be first cut to the required lengths, cleaned of
dusting materials and laid out flat on roof. Each length of felt prepared for
laying shall be laid in position and rolled up for a distance of half of its
length. The hot binding material shall be poured on to the roof across the
full width. In case of rolled felt, the felt is steadily rolled out and
pressed down. The excess bonding material is squeezed out at the ends and is
removed as the laying spreads. When
the first half of the strip of felt has been bonded to the roof, the other
half shall be rolled up and then unrolled on to the hot bonding material in
the same way. Minimum overlap at the ends and the sides of strips of felt
shall not be less than 15cm. All overlaps shall be firmly bonded with
hot bitumen. The laying of second
layer of felt shall be so arranged that the joints be
staggered with those of the layer beneath it. Measurement Measurement
of all the works will be made in m2 of works as specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment will be full and final compensation for all material, labour,
and equipment to complete the works as specified. |
K7 |
Elastometric
water Proofing |
Providing
and applying of two component acrylic polymer modified cementations flexible membrane system (Perma
guard, Aquafin 2K/M or equivalent) as approved by
engineer, on RCC rooftop,
basements, terraces and sunken slabs etc including injection system (pressure
grouting) on water leakage area and new & old concreting joint where
necessary and filling Perma bond SBR modified mortar or equivalent on junction between
floor and parapet
wall area with
“V” shape groove cutting as specified by the site engineer all complete: Measurement / Payment Measurement
shall be in square meter of exact length and breadth. Rate shall include
materials, mixing, laying, curing, finishing and labour etc., all complete. Note:
The installation specifications for the approved material if different, the
manufacturers specification shall be followed after site engineer’s approval.
Technical specification from manufacturer and the warranty provision/document shall
be submitted to the site engineer before
approval by the
contractor. |
K8 |
Semi flexible polymer coating
system |
Providing
and applying 2 coat waterproofing
coating system for protecting concrete and masonry on RCC roof top, basements
slabs, terrace and sunken slabs area over the entire surface including
surface preparation, pipe lines and other joints 2 coat shall be applied by brush at the ratio
of 1:2 (Perma Bond AR / |
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|
Shield
liquid/ tapecrete P 151 and fresh grey cement powder) or as approved by site
engineer according to respective manufacturers specification Materials: Approved
polymer materials from manufacturer (Tapecret P 151, Perma Bond AR/ Perma
Shield or equivalent) as approved
by site engineer shall be applied. Technical specification from manufacturer and
the warranty provision / document shall be submitted to the site engineer by the
contractor. Mixing:- The
polymer shall be mixed with neat cement in the ratio of 2 part cement: 1 part
polymer by weight. The mixture has to be stirred thoroughly until no air
bubbles remain in the mix. Any lump found in the mix should be removed. Surface preparation: The
surface shall be cleaned to remove all dust, foreign matters, loose materials and any deposits of
contamination which could affect the bond between the surface and the
waterproofing coating. By scarifying, grinding, water blasting, sand
blasting, acid washing or other approved method. New
flat surface like sub base concrete shall be made reasonably smooth so as not
to impede the application of the waterproofing coating and to avoid
sharp projection. All
concrete shall be thoroughly
pre-wetted for at least prior to th application of the coating by pouring
water on flat surface or by vigorously spraying water on vertical/ inclined
surfaces. Depressions shall
be filled and levelled after
engineers approval Application:- The
mix shall be applied in 2 coats by brush on rendered and / or prepared
surface. First coat should be allowed to stir dry for 5-6 hours.
The coatings shall be applied in uniform thickness to horizontal and vertical surfaces. The
surface should be made wet before application in case of porous structure. Curing and
Protection The
surface after application shall be kept moist for a period of 2-3 days.
Curing shall be started as soon as the chemical has hardened sufficiently so
as not to be damaged by a fine water spray. After
application of final coat, initial air drying shall be done for 2-6 hours.
During this period no water is to be used for curing. In case of high temperature and low humidity combined with high
wind condition, the coating
shall be covered with polythene sheet to avoid rapid drying of the coating. After
maximum period of 6 hours of the final application, moist curing shall be
done for next 24 hours by way of spraying water on the coating. During
the period at no point
of time should
the coating be left
completely dry or submerged in water. During
the first 12 hours of curing, the work shall be protected from abrasion,
rain, and other adverse conditions. After moist curing, the coating shall be
allowed to air dry for 3 days before submersion in water if required for use. The finished coat shall be tough,
hard-wearing surface with waterproofing and shall
allow trapped vapour
to escape preventing |
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peeling and blister formation. Measurement / Payment Measurement
shall be in square meter of exact length and breadth. Rate shall include
materials, mixing, laying, curing, finishing and labour etc., all complete. |
|
Integral water proofing treatment
system: |
Providing
and applying powder or liquid waterproofing
compound (Perma Trik/ Perma
Plast-o-proof or equivalent) as approved by engineer as integral part of
concreting system or plaster as specified
by the site engineer all complete: Mixing:- The
compound shall be mixed with cement in the ratio as specified in BOQ or as
instructed by site engineer. Liquid compound: (Perma
plast-o- proof or equivalent): 100 ml per 50 bags of cement) Powder form: (Perma Trik
or equivalent) 500 gm per 50 kg bag of cement) The
mixture shall be thoroughly mixed. Application, curing and protection shall
comply with the concreting or plastering works under respective
specification. Note:
The installation specifications for the approved material if different,
manufacturer’s specification shall be followed after site engineers approval.
Technical specification from manufacturer and the warranty provision/document shall be submitted before
approval to the site engineer by
the contractor. Measurement / Payment Measurement shall
be as specified in BOQ .
Rate shall include material and labour cost. |
11. L. Maintenance and Dismantling Works |
||
L1, L2, L14, L15, L16 |
Dismantling
Masonry Works |
The
Contractor shall dismantle any cement masonry works as indicated in the Drawings or as ordered
by the Engineer. The resulting
material shall be the property of the Employer and all suitable materials
shall be stockpiled for reuse purposes within a lead of 30 m as directed by
the Engineer. Unsuitable material shall be disposed off as directed by the
Engineer. Cement
masonry dismantling shall include use of labour and proper equipment,
transporting, stockpiling and all incidental and provisions necessary to
complete the work. The
Contractor shall dismantle any dry stone masonry wall as indicated in the
drawings or as instructed by the Engineer. The resulting material shall remain the property of the Employer and all suitable
material shall be stockpiled for reuse purposes within a lead of 30 m as
directed by the Engineer. |
L3, L4 |
Dismantling
Concrete Works |
The
Contractor shall dismantle any plain or reinforced concrete works as
indicated in the Drawings or as ordered by the Engineer. The resulting
material shall remain the property of the Employer and all suitable materials
shall be stockpiled for reuse purposes within a lead of 30 meter. Unsuitable
material shall be disposed off as directed by the Engineer. Concrete/reinforced concrete dismantling shall include use of labour |
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and proper
equipment, transporting, stockpiling and all incidental and provisions
necessary to complete the work. |
L17 |
Wood works |
The
Contractor shall dismantle any wood works as indicated in the drawings or as instructed by the Engineer. The resulting material shall remain the property of the Employer and all suitable
material shall be stockpiled for reuse purposes within a lead of 30 m as directed by the Engineer. |
L19 |
Fence, Post, steel works |
The Contractor shall dismantle any steel works as
indicated in the drawings or as instructed by the Engineer. The resulting material shall remain the
property of the Employer and all suitable material shall be stockpiled for
reuse purposes within a lead of 30 m as directed by the Engineer |
|
Crack
Treatments: |
Minor Crack: Providing
and applying water proof mortar (Perma bond SBR mortar or equivalent.) on the RCC slab minor crack making “v” shaped groove
cutting and polymer coating of 1 feet wide
area from groove
all complete. Major crack: Providing
and filling seal (Perma poly seal or equivalent) on the RCC slab major crack
with making “V” shaped groove cutting with primer coat all complete. Note:
The installation specifications for the approved material if different,
manufacturers' specification shall be followed after site engineer’s
approval. Technical specification from manufacturer and the warranty provision/document
shall be submitted to the site engineer before approval by the contractor. Measurement / Payment Measurement shall
be in running meter of exact
length. Rate shall include
materials, mixing, laying, curing, finishing, and labour etc., all complete |
|
Injection/Pres
sure Grouting treatment |
Providing and applying pressure grouting by injection system with mixing integral waterproofing compound (Perma
grout - 500,
Aquafin - IB2….. or equivalent) as approved by engineer with fresh cement slurry on RCC basement slab, Water tank and RCC Shear
wall area, including providing and filling Perma
bond SBR modified mortar or equivalent on junction between concrete construction joint
with “V” shape groove
cutting including 15 mm dia pipe inserts
at 1 x 1 m centre to centre as specified by the
site engineer all complete: Application: Application
shall be as per manufacturer's specification after approval by site engineer.
Technical specification from manufacturer, the warranty provision and
document shall be submitted to the site engineer by the contractor. Any flaws
and defects shall be repaired at contractor cost and shall be submitted in
clean flaw less condition. Measurement / Payment Measurement shall
be in square meter of exact length
and breadth. Rate Rate shall
include materials, mixing, laying, curing, finishing and labour etc., all
complete. |
11. M. Metal, Fence
and railing Works |
M1- M5, |
Fabrication of MS Members |
The Mild
steel (MS) products including collapsible gates
are fabricated from the
Mild Steel flat, angle and channels conforming to the BS 15 or equivalent.
The welding shall be butt-welding. The grips are of plastic or metal. The
screws shall be steel screws. The product
is primed with two coats
of red lead
primer. Measurement The
work shall be measured in m² of opening in vertical plan or in unit weight as
specified in the Bill of Quantity. Payment Payment
for the work will be made on the basis of contract unit price indicated in
the BOQ. The payment will be full and final compensation for all material, labour,
and equipment to complete the works as specified. |
M6 |
Rolling
Shutter |
These shall consist of MS laths 1.25mm thick and
80mm wide laths or as specified.
The laths shall be machine rolled and straightened with an effective bridge
depth of 16mm and shall be interlocked together throughout their entire
length and jointed together at the end with end locks. These shall be mounted
on specially designed pipe shaft. Each lath section shall be continuous
single strip piece without any joint. The
springs shall be coiled type. The spring shall be manufactured from high
tensile spring steel wire or strip of adequate strength to balance the
shutters in all positions. The
spring pipe shaft
etc. shall be supported on strong mild steel
brackets. Guide Channel The
guide channels shall be of mild steel deep channel section and of rolled,
pressed or built up (fabricated) construction. The thickness of the sheet
used shall not be less than 3.15mm. The minimum depths for
guide channels shall
be as follows: Clear width of shutter Depth of Guide Channel. Up to 3.5m 60mm 3.5m and
above 75mm The
gap between the two legs of the guide channel shall be sufficient to allow
the free movement of the curtain and at the same time - close enough to
prevent the rattling of the curtain due to wind. Each
guide channel shall be provided with a minimum of three fixing elates or
supports for attachment to the walls or column by means of bolts or screws.
The spacing of cleats shall not exceed 0.75m. Alternatively, the guide
channels may also be provided with suitable dowels, hooks or pins for
embedding in the walls. The
guide channels shall be attached to the jambs, plumb and true, either in the
overlapping fashion, projecting fashion or embedded in grooves, depending on
the method of fixing. The
cover of shaft, spring etc. shall be of the same material as that of lath. Fixing Brackets shall
be fixed on the lintel
or under the
lintel as specified with rawl plugs,
and screws bolts etc. the shaft along with the spring shall then be fixed on
the brackets. |
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The
lath portion (shutter) shall be laid on ground and the side guide channels
shall be bound with it with ropes etc. the shutter shall then be placed in position and top fixed with
pipe shaft with bolts and nuts. The sides guide channels and the cover and
frame shall then be fixed to the walls through the plate welded to the
guides. These plates and bracket shall be fixed by means of steel screws
bolts, and rawl plugs drilled in the wall. The plates and screws bolts shall
be concealed in plaster to make
their location invisible. Fixing shall be done accurately in a workman like manner that the operation of the shutter
is easy and smooth. Painting All surfaces are to be painted with
primer coat and
minimum two coats of enamel paints as per
specification, after drying and thoroughly cleaned to remove all loose scale
and loose rust. Surfaces not in contact but inaccessible after shop
assembling, shall receive the full- specified protective treatment before
assembling. Measurement & Rate The
measurement shall be done in height multiplied by width of the shutter, i.e.
in Sqm. No extra will
be paid for
like shutter cover
box, edges, etc.
The rate shall
be inclusive of labor, material, all complete. |
M8 |
MS Gate |
The
Mild steel gates are fabricated from the Mild Steel flat, angle and channels
conforming to the BS 15 or equivalent. The welding shall be butt-welding
conforming relevant clause of this specification The
grips are of plastic or metal. The screws shall be steel screws. The gate
shall of steel sheet conforming to BS 15 or equivalent of 20G. The gate
is primed with
two coats of red lead
primer. The
gate is painted with two coat of enamel of bituminous aluminium paint to get
uniform painted surfaces. Measurement The
above work shall be measured in m² of opening in vertical plan completed as
specified. Payment Payment
for the work will be made on the basis of contract unit price indicated in
the BOQ. The payment will be full and final compensation for all
material, labour, and equipment to complete the works as specified. |
M10, M12,
M13 |
Fence Works |
The
barbed wire fences shall be two-strand galvanized barbed wire (Minimum of 100gm/m2) over
the Mild steel
wires of required diameter should be used for fencing. The Mild Steel should
conform BS 15 or equivalent. The concrete in concrete post shall conform to
the design drawings. Construction Procedures The
concrete posts are erected over the foundation. The barbed wire is tightened
to the post in the hooks. A tension not exceeding 400 kg/m2 is applied while
erecting the wires in layers as per the design. At the end diagonal bracing
shall be made. Testing and Inspection The
erected fencing shall deform any post and wires shall be straight with out
sagging. Measurement The above
work shall be measured in m² of fence in vertical plan |
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above the foundation completed as specified. Payment Payment
for the work will be made on the basis of contract unit price indicated in the BOQ. The payment will be full and final compensation for all material, labour,
and equipment to complete the works as specified. |
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Tubes shall be designated by their nominal
bore. These shall
be light, |
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medium or heavy as specified depending upon the wall thickness. |
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Tubes shall
be clean finished and reasonably free from scale.
They |
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shall be free from
cracks, surface flaws,
laminations and other |
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|
defects. The ends shall
be cut clean
and square with axis of tube, |
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unless otherwise specified. |
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Wall thickness of tubes used
for construction exposed to weather |
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shall be not less
than 4 mm and for construction not exposed to |
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weather it shall be not less
than 3.2 mm where structures are not |
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readily accessible for maintenance, the minimum thickness shall be 5 |
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mm. |
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Fabrication |
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The component parts of the structure shall
be assembled in such a |
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manner that they are neither twisted
nor otherwise damaged
and be |
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so prepared
that the specified cambers, if any, are, maintained. The |
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tubular steel
work shall be painted with one coat of approved steel |
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primer after fabrication. All fabrication and welding is to be done in an |
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approved workshop. |
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Straightening : All material before being assembled shall be |
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straightened, if necessary, unless
required to be of curvilinear form |
M11 |
Black Pipe Tubular Truss |
and shall
be free from
twist. Bolting : Washers shall
be specially shaped
where necessary, or other means, used to give the nuts and the heads
of bolts a |
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satisfactory bearing.
In all cases,
where the full area of the bolts
is to |
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be developed, the threaded portion of the bolt
shall |
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|
not be within the thickness of the parts
bolted together and washers of |
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appropriate thickness shall be provided to allow the nuts to be |
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completely tightened. |
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Welding : Where welding
is adopted, it shall be as specified. |
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Caps and Bases for Columns : The ends
of all the
tubes, for |
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columns transmitting loads through the ends, should
be true and |
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square to the axis of the tubes and should be provided with a cap or |
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base accurately fitted to the end of the tube and screwed, welded or |
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shrunk on.
The cap or base plate
should be true
and square to the |
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axis of the column. |
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Sealing of Tubes : When the end of a tube
is not automatically |
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sealed by virtue of its connection be welding to another member
the |
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end shall
be properly and completely sealed.
Before sealing, the |
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inside of the tubes
should be dry and free
from loose scale. |
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Flatened Ends
: In tubular construction the ends
of tubes may
be |
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|
flattened or otherwise formed
to provide for welded. Riveted
or bolted |
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connections provide
that the methods
adopted for such flattening do |
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|
not injure
the material. The change of sections shall
be gradual. |
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Hoisting and Erection |
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Tubular
trusses shall be hoisted and erected in position carefully, without damage to
themselves, other structure, equipment and injury to workman. The method of
hoisting and erection proposed to be adopted shall be got approved from the
Engineer-in-charge. The contractor shall however be fully responsible, for
the work being carried out in a safe and proper manner without unduly
stressing the various members. Proper equipment such as derricks, lifting
tackles, winches, ropes etc. shall be used. Measurements The
work as fixed in place shall be measured in running metres correct to a
centimeter on their weights calculated on the basis of standard tables
correct to the nearest kilogram unless otherwise specified. Weight of cleats,
brackets, packing pieces bolts nuts, washers distance pieces separators
diapharam gussests, fish plates, etc. shall not be measured separately. No deduction shall be made
for skew cuts. Rate The
rate shall include the cost of labour and materials involved in all the
operations described above including application of one coat of approved
steel primer, i.e. red oxide zinc chrome primer. |
11. N. Ceiling, Wall
Panelling and Partition Works |
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General |
The
material for installing false ceiling system shall be made of appropriate
board with flexural strength not less than 485 N cross directional and 175 N
machine directional, with hardness at core, end and edge not less than 65 N,
with capacity to withstand breaking load not
less than 556
N in longitudinal direction and
not less than
275 N in transverse direction. The thermal
resistance value "R" shall be not
less than 0.45, with fire propagation index "I" not less than
2.1. It shall be fixed to the underside of the suspended grid comprising
properly placed at maximum distance 457mm c/c frame. Connecting clip and
softie cleat using standard screw and proper metal grip, as per drawing,
manufacturers' specification, and instruction of engineer, all complete. Finish The
ceiling boards free of damages are fixed to the framing in perfect line and
level. The joints are sealed with plaster of Paris and non- woven paper tapes
with out forming any bubble the joints shall be finished flush to make the
ceiling in one piece. The finished surface shall be smooth and true to plane
and curved as required. Once laying
of ceiling is completed the dust and floors are cleaned for the painting
works. Measurement It shall
be measured flat
in square meter
of the actual
area covered. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment will be full and final compensation for all material, labour,
and equipment to complete the works as specified. |
N10 N11 |
Gypsum Board |
9.5 mm-12mm
thick (or as specified) Gypsum board tiles
of 610 x 610 mm size ( or as per design) conforming to IS 2095:
1982 & 2542- |
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|
1981.
The tiles shall be plain, textured or designed with design patterns as per
drawings or approved by site engineer. The
suspenders are galvanized mild steel straps of 28G and horizontal and transverse members are galvanized mild steel
channel of 16 G. Construction Procedures Frame Work The
frame work shall be of zinc coated mild steel or galvanized iron (G.I.
framing) and shall consist of 45 mm sq. or 50 x50 mm square tubes of 18G as
main runners as specified in the item at specified spacing welded together
with 45 mm x 45 mm zinc coated Gypsteel branded channels, or 50 x 50 mm G.I.
channels of 18G as runners at specified spacing. The above frame shall be
suspended from existing RCC slab with adjustable 25 x 4 mm mild steel flats
welded at top to reinforcement bars, including exposing the reinforcement
bars and making good the damages with
cement mortar as specified in the item and drawings. Expanded Metal Expanded
metal shall be fixed with the long way of the mesh across the supports. The
strands in the various sheets shall all slope in one direction, in vertical
work they shall also slope inwards and downwards
from the plaster face. To ensure continuity of key at the fixing points small
round rods, V-shaped ribs or strips of hardwood shall be fixed on the face of
the supports. All sheets shall be lapped not less that 25-mm at the sides and
ends, overlaps shall not occur only at supports. Sides of the sheets shall be
wired together with galvanized wire of not less than 18 SWG, at every 75 mm
between supports. Cut ends of wire used for fastening etc. shall be bent
inwards and not towards the plaster finishing coat. The expanded metal shall
be secured to supports by means of galvanized staples at intervals of not
more that 100-mm. It shall be secured to steelwork by wire or clips. The
fixing centres should normally be not greater than 350 mm for mesh weighing
1.2 kg/sq.m. of 10 or 6 mm mesh. Care shall be taken to ensure that the anti
corrosion treatment is in good condition after fixing. Gypboard or Boral
plaster board The
material for installing false ceiling system shall be made of gypsum board
with ISO 9002 and ISO 14000 certification, with minimum thickness of 12.5mm (maximum variation in thickness +0.4mm
or –0.4mm), with minimum density of 677 kg/cum, with flexural strength not
less than 485 N cross directional and 175 N machine directional, with
hardness at core, end and edge not less than
65 N, with capacity to withstand breaking load not less than 556 N in
longitudinal direction and not less than 275 N in transverse direction. The thermal resistance value "R" shall
be not less
than 0.45, with fire
propagation index "I" not less than 2.1. It shall be fixed to the
underside of the suspended grid
comprising properly galvanised 0.5mm thick
80mm x 26mm ceiling section to be placed at maximum distance 457mm
c/c, 0.5mm thick
20mm x 45mm
x 30mm channel |
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|
along the wall, 0.9mm
thick 15mm x 45mm intermediate channel to be placed at maximum distance of 122mm
c/c, 0.5mm thick 25mm x 25mm ceiling angle
to be placed
at maximum distance connecting clip
and 22mm x 37mm softie cleat to be fixed at RCC ceiling by using standard
screw and proper metal grip, as per drawing, manufacturers' specification,
and instruction of engineer, all complete. Finish The
ceiling boards free of damages are fixed to the framing in perfect line and
level. The joints are sealed with plaster of Paris and non- woven paper tapes
with out forming any bubble the joints shall be finished flush to make the
ceiling in one piece. The finished surface shall be smooth and true to plane
and curved as required. Once
laying of ceiling is completed the dust and floors are cleaned for the painting works. Measurement It shall
be measured flat
in square meter
of the actual
area covered. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment will be full and final compensation for all material, labour,
and equipment to complete the works as specified. |
N13 |
Armstrong
Board |
The Armstrong fine fissures board
of size 600
x 600 x 16 mm or 600
x 1200 x 16 mm size shall be used. The Boards shall have texture and
design pattern. The
suspenders must conform to Armstrong standard grid. Horizontal and transverse
members are galvanized mild steel channel. Construction Procedures The Armstrong ceilings are suspended from the concrete ceilings, and or
truss and purling by steel hangers to suspend the horizontal steel channels.
The horizontal members are screwed with steel screws and grip in the wall.
The suspenders are clamped to the truss and purling with steel screws. After
the framing is completed the engineer in charge shall check the framing
before allowing fixing the ceiling boards. The
Armstrong fine fissures boards free of damages are fixed to the framing in
perfect line and level. Once laying
of ceiling is completed the dust and floors are cleaned. Measurement Measurement
of all the works will be made in m2 of works as specified. Payment Payment
for work will be made on the basis of contract unit price indicated in the
BOQ. The payment
will be full and final compensation for all material, labor, and equipment to
complete the works as specified. |
N19 |
Sisam wood wall panelling |
This panelling shall be decorative or non-decorative
(Paintable) type as per design and thickness specified by the
Engineer-in-Charge The
ornamental wood work shall be painted on the back with priming coat of
approved wood primer before fixing the same to the grounds with screws, which
shall be sunk into the wood work and their tops covered with
putty. The ornamental work shall be made true
and accurate to the dimensions shown in the working drawings. The fixing |
|
|
shall
be done true to lines and levels. The planks for wall lining shall be tongued
and grooved, unless otherwise specified. Measurements Wall panelling shall be measured in square metre
nearest to two places of decimal. Rate The rate
includes the cost of materials and labour required for all the operation
described above. |
N20 – N23 |
Prefab Panel |
Providing
and fixing the prefabricated concrete panel of 50mm to 75mm thickness with
tongue groove joint on metal channel with all accessories, for interior and
exterior walls for dry construction. Application: Panels precasted as solid reinforced precast concrete (flat panels), or as
reinforced concrete ribbed panels with a thin exterior shell of specified
thickness as approved by the site engineer
shall be used. 75 mm thick panels shall be used for the external wall and
50 mm thick panels for internal partition walls shall be used or as specified
in the design. Engineering and energy performance documentation of the
material shall be submitted to the site engineer for approval. Standard
panels (2.4 m x 0.6 m, 2.7 m x 0.6 m, 3 m x 0.6 m) shall be laid in the metal
channels as per manufacturers’ specification with approval of site engineer
to Protection Protect
installed products shall be protected until completion of project. Damaged
products shall be touched-up, repaired or replaced before Substantial
Completion Measurement: It shall be done in exact square
meter of the area done
after deducting the openings. Rate Rate shall
be for all the works
including all Connections, bracing, reinforcement, labor and materials. |
N24, N25 |
UPVC partition board |
Refer UPVC
door and windows |
N26, N27 |
Aluminium partition |
Refer Aluminium door and windows |
11. O. Road Works
/ P. Gabion Works |
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Refer to Detailed Specification of relative departmental documents |
Page 134 Detailed Specifications Of Building Works (Civil)
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